K
Page K-1
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings
REAR AXLE DISASSEMBLY
The rear axle is a precision assembly,
and therefore any repair or replacement
of parts must be done with extreme care in a clean environment.
Before attempting to perform any service on the axle, read and
understand all of the following text and illustrations before dis-
assembling the unit.
Handle all splines with extreme care.
Snap rings must be removed/installed with care to prevent dam-
age of bearings, seals and bearing bores.
It is recommended that whenever a bearing,
seal or ‘O’ ring is removed, it be replaced with a
new one regardless of mileage. Always wipe the seals and ‘O’
rings with a light oil before installing.
To reduce the possibility
of personal injury, follow
the lifting procedure in
SAFETY section of this manual. Place wheel chocks
in front and behind the front wheels and check the
stability of the vehicle on the jack stands before start-
ing any repair procedure. Never work on a vehicle that
is supported by a jack alone.
Axle Shaft Removal and Disassembly
Tool List
Qty. Required
Arbor press ................................................................. 1
Bearing separator........................................................ 1
Needle nose pliers ...................................................... 1
Internal snap ring pliers............................................... 1
Slide hammer, P/N 18753-G1 ..................................... 1
For brake drum removal, see BRAKES section.
Remove the outer snap ring from the axle tube (Ref Fig.
1 on page K-1).
Attach a slide hammer to the axle shaft thread and
remove the axle and bearing from the axle tube (Ref Fig.
2 on page K-1).
Remove the bearing by supporting the inner race of the
bearing on an arbor press bed and apply pressure to the
threaded end of the axle shaft (Ref Fig. 3 on page K-2).
Axle Shaft Seal Removal and Replacement
Tools List
Qty. Required
Internal snap ring pliers ............................................... 1
Seal puller ................................................................... 1
Seal installer, P/N 18739-G1 ....................................... 1
Ball peen hammer ....................................................... 1
!
!
Fig. 1 Removing/Installing Outer Snap Ring
Fig. 2 Removing/Installing Axle Shaft
REAR AXLE
Summary of Contents for MINUTE MISER
Page 7: ...Page iv Repair and Service Manual TABLE OF CONTENTS Notes...
Page 11: ...Owner s Manual and Service Guide SAFETY INFORMATION Page viii Notes...
Page 27: ...SAFETY Page B ii Repair and Service Manual Notes...
Page 37: ...BODY Page C ii Repair and Service Manual Notes...
Page 41: ...WHEELS AND TIRES Page D ii Repair and Service Manual Notes...
Page 45: ...BATTERIES AND CHARGING Page E ii Repair and Service Manual Notes...
Page 55: ...ELECTRONIC SPEED CONTROL Page F ii Repair and Service Manual Notes...
Page 61: ...MOTOR Page G ii Repair and Service Manual Notes...
Page 67: ...ELECTRICAL SYSTEM AND BATTERY CHARGER Page H ii Repair and Service Manual Notes...
Page 81: ...Page J ii BRAKES Repair and Service Manual Notes...
Page 87: ...BRAKES Page J 6 Repair and Service Manual Notes...
Page 89: ...REAR AXLE Page K ii Repair and Service Manual Notes...
Page 95: ...PAINT Page L ii Repair and Service Manual Notes...
Page 99: ...LIGHTNING PROTECTION AND GROUNDING Page M ii Repair and Service Manual Notes...
Page 105: ...GENERAL SPECIFICATIONS Page N ii Repair and Service Manual Notes...
Page 109: ...Page N 4 Repair and Service Manual GENERAL SPECIFICATIONS Notes...
Page 111: ...STEERING Page P ii Repair and Service Manual Notes...