MAINTENANCE 4
7
EVERY 600 HOURS, 6000 MILES OR YEARLY
Perform previous services
Clean battery and terminals
Replace fuel filter
Repack front wheel bearings
Repack rear wheel bushings
Check starter motor brushes
Check brake linings
Change differential oil
Change transmission oil
Check alternator
Check fuel hoses and clamps
Drain and replace radiator coolant
Check radiator hoses and clamps
Check valve clearance
EVERY 1500 HOURS OF OPERATION
Replace timing belt after every 1500
hours of operation
See Specifications section for recommended lubri-
cants and brake fluid.
*
Depending on operating conditions, the engine oil
and oil filter may need more frequent replacement to
maintain engine performance and help avoid unnec-
essary repairs.
**
The differential oil MUST be changed after the first
100 hours of operation.
4.3
LUBRICATION CHART
*
Ref.
No.
No.
Description Req’d.
1
1
1
1
3
4
5
2
Lubricate all chassis fittings with lithium based lubricant every 100 hours or 1000 miles.
◊
◊
Too much lubricant can and will damage these seals.
*
Indicates Jacking Locations
♦
Indicates Emergency Tow Line Attachment Locations
*
*
*
♦
♦
1
Rear Spring Shackles
6
. . . . . . . . . . . . . . . . . . .
2
Drive Shaft
2
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Brake Pedal Bellcrank Pivot Bushings
1
. . . .
4
Lower Fork Pivot Bearing
1
. . . . . . . . . . . . . . .
5
Leading Link Bushing
2
. . . . . . . . . . . . . . . . . . .
Ref.
No.
No.
Description
Req’d.
Summary of Contents for HAULSTER 898487
Page 1: ...PARTS AND MAINTENANCE MANUAL HAULSTER POLICE VEHICLE MODEL 898487 Part No 2702455 Rev A...
Page 19: ...17 PROBLEM SERVICE PERFORMED DATE INITIALS SERVICE AND MAINTENANCE RECORD...
Page 20: ...6 1 ENGINE GASKETS 18 1 2 3 4 5 6 7 8 9 10 11 FRONT OF VEHICLE...
Page 30: ...6 6 TIMING BELT COVER 28 1 12 4 5 3 17 19 18 11 16 15 14 6 13 8 7 2 10 FRONT OF VEHICLE 13 9...
Page 36: ...6 10 OIL PUMP 34 3 2 5 6 4 8 7 1 FRONT OF VEHICLE...
Page 40: ...6 12 STARTER 38 1 FRONT OF VEHICLE 8 7 10 12 11 4 3 14 2 6 13 5 3 9...
Page 42: ...6 13 DRIVESHAFT TORQUE CONVERTER 40 13 12 10 9 11 3 6 2 1 3 4 5 8 7 FRONT OF VEHICLE...
Page 50: ...6 17 TRANSMISSION INPUT SHAFT CLUTCH 48 7 6 5 8 1 2 4 3 FRONT OF VEHICLE...
Page 54: ...6 19 BRAKE BAND SHIFT SHAFT 52 2 3 4 1 FRONT OF VEHICLE 5...
Page 64: ...6 24 ENGINE COVER 62 14 8 5 2 13 11 18 1 3 4 6 7 9 10 12 15 16 17...
Page 66: ...6 25 FLOORMAT INSULATION WEATHERSTRIP MOLDINGS 64 8 6 14 3 16 13 10 12 2 4 7 5 11 1 15 9...
Page 70: ...6 27 REAR SPRING 68 5 9 2 6 6 5 11 16 10 1 1 15 14 3 7 4 13 12 1 8 9 5 6 2...
Page 92: ...6 38 MASTER CYLINDER BRAKE ROD 90 12 13 11 22 20 21 19 16 17 18 2 5 14 6 15 10 4 1 7 8 3 9...
Page 94: ...6 39 PARKING BRAKE 92 5 2 1 14 7 3 8 12 10 11 15 6 9 13 4 11 11 16 8 11 11 6 2...
Page 96: ...6 40 SEAT BELT 94 1 2 3 4 5 6 7 8 9 10 11 12 13 12 4 1 3 1 1 3 12 1 3...
Page 98: ...6 41 SEAT BACKREST 96 12 10 7 11 4 1 5 6 3 8 9 Cover Black 13 15 Cover Black 14 2...
Page 116: ...6 49 DECALS 114 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Page 118: ...6 50 HEADLIGHTS TAILLIGHTS TURN SIGNALS 116 1 3 2 4 5 6 8 9 10 3 11 7 14 12 13 15 18 16 19 17...
Page 122: ...6 52 TURN SIGNAL SWITCH 120 7 8 11 12 11 12 10 9 5 4 6 2 1 3 13...