MAINTENANCE 4
9
Always keep your engine clean. If dirt has accumulated
on the engine, it should be washed with a non–flammable
solvent or a strong detergent. When washing becomes
necessary, it can be carried out simultaneously with serv-
icing and will maintain cool and efficient operation. In
order to maintain reliable service from your engine, a reg-
ular check–up schedule should be carried out. Proper
maintenance will prolong the engines life and avoid pre-
mature overhaul.
NOTICE
•
DO NOT wash the engine while it is running. Water
vapor may enter the engine through the air intake
causing serious engine damage.
4.7
ENGINE ACCESS
WARNING
NEVER remove or install the engine cover
while the engine is running. The engine cover
is a machinery guard and its removal exposes
you to moving parts. Keep hands, hair and
loose clothing away from flywheel, radiator
cooling fan, alternator fan, belts, pulleys, air
intake, etc.
!
The seat cushion may be raised by pivoting forward to
provide engine access for minor service work.
For major repair, the engine cover assembly may be
removed. To remove engine cover, loosen the engine
cover latch, pivot the engine cover forward and lift
upward.
1
3500
1. Engine Cover Latch
When replacing the cover, make sure the retaining tabs,
located at the front corners of the engine cover are
inserted into the slots in the floorboard.
1
1. Engine Cover Retaining Tab
Resecure the engine cover latch.
Failure to follow instructions will allow the seat and
engine cover assembly to move out of proper position.
4.8
ENGINE OIL LEVEL
NOTE: When checking engine oil level, BE SURE
vehicle is resting on a level surface. A correct read-
ing can not be made if the vehicle is not on a level
surface.
1
1. Engine Oil Fill
The engine oil level should be between the two marks
(FULL and ADD) marks on the dipstick. Either too much
OR too little oil can cause the engine to overheat. Engine
overheating can cause severe engine damage.
Summary of Contents for HAULSTER 898487
Page 1: ...PARTS AND MAINTENANCE MANUAL HAULSTER POLICE VEHICLE MODEL 898487 Part No 2702455 Rev A...
Page 19: ...17 PROBLEM SERVICE PERFORMED DATE INITIALS SERVICE AND MAINTENANCE RECORD...
Page 20: ...6 1 ENGINE GASKETS 18 1 2 3 4 5 6 7 8 9 10 11 FRONT OF VEHICLE...
Page 30: ...6 6 TIMING BELT COVER 28 1 12 4 5 3 17 19 18 11 16 15 14 6 13 8 7 2 10 FRONT OF VEHICLE 13 9...
Page 36: ...6 10 OIL PUMP 34 3 2 5 6 4 8 7 1 FRONT OF VEHICLE...
Page 40: ...6 12 STARTER 38 1 FRONT OF VEHICLE 8 7 10 12 11 4 3 14 2 6 13 5 3 9...
Page 42: ...6 13 DRIVESHAFT TORQUE CONVERTER 40 13 12 10 9 11 3 6 2 1 3 4 5 8 7 FRONT OF VEHICLE...
Page 50: ...6 17 TRANSMISSION INPUT SHAFT CLUTCH 48 7 6 5 8 1 2 4 3 FRONT OF VEHICLE...
Page 54: ...6 19 BRAKE BAND SHIFT SHAFT 52 2 3 4 1 FRONT OF VEHICLE 5...
Page 64: ...6 24 ENGINE COVER 62 14 8 5 2 13 11 18 1 3 4 6 7 9 10 12 15 16 17...
Page 66: ...6 25 FLOORMAT INSULATION WEATHERSTRIP MOLDINGS 64 8 6 14 3 16 13 10 12 2 4 7 5 11 1 15 9...
Page 70: ...6 27 REAR SPRING 68 5 9 2 6 6 5 11 16 10 1 1 15 14 3 7 4 13 12 1 8 9 5 6 2...
Page 92: ...6 38 MASTER CYLINDER BRAKE ROD 90 12 13 11 22 20 21 19 16 17 18 2 5 14 6 15 10 4 1 7 8 3 9...
Page 94: ...6 39 PARKING BRAKE 92 5 2 1 14 7 3 8 12 10 11 15 6 9 13 4 11 11 16 8 11 11 6 2...
Page 96: ...6 40 SEAT BELT 94 1 2 3 4 5 6 7 8 9 10 11 12 13 12 4 1 3 1 1 3 12 1 3...
Page 98: ...6 41 SEAT BACKREST 96 12 10 7 11 4 1 5 6 3 8 9 Cover Black 13 15 Cover Black 14 2...
Page 116: ...6 49 DECALS 114 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Page 118: ...6 50 HEADLIGHTS TAILLIGHTS TURN SIGNALS 116 1 3 2 4 5 6 8 9 10 3 11 7 14 12 13 15 18 16 19 17...
Page 122: ...6 52 TURN SIGNAL SWITCH 120 7 8 11 12 11 12 10 9 5 4 6 2 1 3 13...