MAINTENANCE 4
15
1
2
3
4
3585
Front Fork (Left Side)
1. Axle Lock
2. Axle Nut
3. Wheel Retaining Nut
4. Valve Stem
5.
Support the brake assembly so that the brake hose
and protector will not be damaged.
6.
Remove the wheel retaining nuts and remove the
wheel from the hub.
To reinstall the front wheel and hub:
1.
Reassemble the wheel to the hub (be sure valve
stem is on side opposite the brake). Torque the wheel
retaining nuts to 70 to 100 ft. lbs. (95 to 140 N
⋅
m).
2.
Reinstall the hub assembly into the fork with the two
(2) large washers at either end of the axle inside the
fork arms, and the axle locks hooked over the top of
the fork arms. Torque the axle nuts to 70 to 100 ft. lbs.
(95 to 140 N
⋅
m).
3.
Reconnect the left shock absorber.
4.
Reinstall the brake anchor link using NEW cotter pins
to secure the castle nuts. Make sure the bushings
are in place in both ends of the brake anchor link
CAUTION
!
The brake link bushings MUST be in place in
brake anchor link and the link reinstalled to
prevent the brake stator and drum from turning
when the brakes are applied. Turning could
result in brake hose damage and sudden brake
failure.
ALWAYS use NEW cotter pins when reinstal-
ling brake anchor link castle nuts to make sure
they are secure.
Your vehicle is equipped with 145 R 12 radial tires (load
range C) mounted on 4.80 x 12 rims. Always keep tires
inflated according to the following specifications.
Cold Inflation Pressure
Front
32 PSI (220 kPa)
. . . . . . . . . . . . . . . . . . . . . . . .
Rear
32 PSI (220 kPa)
. . . . . . . . . . . . . . . . . . . . . . . .
NOTE: NEVER exceed the maximum pressure indi-
cated on the tire.
Improper inflation will considerably shorten the life
of your tires. Fill tires with care. Use a pressure
gauge before connecting an air hose to a partly
inflated tire. Due to the low air volume needed,
over–inflation may be reached in a matter of two or
three seconds.
4.25
TIRE REPLACEMENT
Always use replacement tires equivalent to or exceeding
original equipment specifications.
4.26
EXTENDED STORAGE
If the vehicle must be stored with fuel in the fuel system,
DO NOT store the vehicle in an enclosure with open
flame (Example: Furnace or water heater pilot light).
WARNING
Storing unit in an enclosed area with an open
flame may result in an explosion or fire.
!
Perform the following steps when putting the vehicle
back into operation after an extended storage period
exceeding 30 days:
•
Fill the vehicle fuel tank.
•
Check engine oil level.
•
Check engine for loose parts.
•
Start the engine and check for fuel or oil leaks and
check the operation of all controls.
Summary of Contents for HAULSTER 898487
Page 1: ...PARTS AND MAINTENANCE MANUAL HAULSTER POLICE VEHICLE MODEL 898487 Part No 2702455 Rev A...
Page 19: ...17 PROBLEM SERVICE PERFORMED DATE INITIALS SERVICE AND MAINTENANCE RECORD...
Page 20: ...6 1 ENGINE GASKETS 18 1 2 3 4 5 6 7 8 9 10 11 FRONT OF VEHICLE...
Page 30: ...6 6 TIMING BELT COVER 28 1 12 4 5 3 17 19 18 11 16 15 14 6 13 8 7 2 10 FRONT OF VEHICLE 13 9...
Page 36: ...6 10 OIL PUMP 34 3 2 5 6 4 8 7 1 FRONT OF VEHICLE...
Page 40: ...6 12 STARTER 38 1 FRONT OF VEHICLE 8 7 10 12 11 4 3 14 2 6 13 5 3 9...
Page 42: ...6 13 DRIVESHAFT TORQUE CONVERTER 40 13 12 10 9 11 3 6 2 1 3 4 5 8 7 FRONT OF VEHICLE...
Page 50: ...6 17 TRANSMISSION INPUT SHAFT CLUTCH 48 7 6 5 8 1 2 4 3 FRONT OF VEHICLE...
Page 54: ...6 19 BRAKE BAND SHIFT SHAFT 52 2 3 4 1 FRONT OF VEHICLE 5...
Page 64: ...6 24 ENGINE COVER 62 14 8 5 2 13 11 18 1 3 4 6 7 9 10 12 15 16 17...
Page 66: ...6 25 FLOORMAT INSULATION WEATHERSTRIP MOLDINGS 64 8 6 14 3 16 13 10 12 2 4 7 5 11 1 15 9...
Page 70: ...6 27 REAR SPRING 68 5 9 2 6 6 5 11 16 10 1 1 15 14 3 7 4 13 12 1 8 9 5 6 2...
Page 92: ...6 38 MASTER CYLINDER BRAKE ROD 90 12 13 11 22 20 21 19 16 17 18 2 5 14 6 15 10 4 1 7 8 3 9...
Page 94: ...6 39 PARKING BRAKE 92 5 2 1 14 7 3 8 12 10 11 15 6 9 13 4 11 11 16 8 11 11 6 2...
Page 96: ...6 40 SEAT BELT 94 1 2 3 4 5 6 7 8 9 10 11 12 13 12 4 1 3 1 1 3 12 1 3...
Page 98: ...6 41 SEAT BACKREST 96 12 10 7 11 4 1 5 6 3 8 9 Cover Black 13 15 Cover Black 14 2...
Page 116: ...6 49 DECALS 114 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Page 118: ...6 50 HEADLIGHTS TAILLIGHTS TURN SIGNALS 116 1 3 2 4 5 6 8 9 10 3 11 7 14 12 13 15 18 16 19 17...
Page 122: ...6 52 TURN SIGNAL SWITCH 120 7 8 11 12 11 12 10 9 5 4 6 2 1 3 13...