3 SPECIFICATIONS
4
3.1
VEHICLE
All specifications subject to change without prior notifica-
tion.
Your Haulster is powered by a 3–cylinder, gasoline pow-
ered, liquid cooled, four cycle engine, with a single over-
head camshaft, 12 valve, electronic ignition, automatic
choke. The block is cast iron and the cylinder head is alu-
minum.
Power is transmitted to the rear wheels by a electroni-
cally controlled three speed automatic transmission, dri-
veshaft with two universal joints and a worm gear differ-
ential.
3.2
DIMENSIONS
Rated Weight Capacity
1000 lbs. (455 kg)
. . . . . . . . . . .
Overall Height (w/cab)
70” (1.8 m)
. . . . . . . . . . . . . . . . .
Overall Length
111” (2.8 m)
. . . . . . . . . . . . . . . . . . . . . . . .
Overall Width
48” (1.2 m)
. . . . . . . . . . . . . . . . . . . . . . . . .
Outside Clearance Circle
17’ (5.2 m)
. . . . . . . . . . . . . . . .
Inside Clearance Circle
36” (91 cm)
. . . . . . . . . . . . . . . .
Weight (w/fuel and battery)
1490 lbs. (676 kg)
. . . . . . .
Wheelbase
78” (2.0 m)
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wheel Tread
42” (1.1 m)
. . . . . . . . . . . . . . . . . . . . .
Tires
145R12 Radial, Load Range C
. . . . . . . . . . . . . . . .
3.3
CAPACITIES
Fuel Tank
7.5 gal. (28.5 L)
. . . . . . . . . . . . . . . . . . . . . . . .
Transmission, automatic
3.7 qt. (4.2 L)
. . . . . . . . . . . .
Differential (8.2:1 or 10.25:1)
12 oz. (0.4 L)
. . . . . . . .
Cooling System
3.3 qts. (3.1 L)
. . . . . . . . . . . . . . . . . . .
Crankcase (including filter):
3.3 qts. (3.1 L)
. . . . . . .
3.4
BATTERY
Volts
12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BCI Group
Size 24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cold Cranking Amps Minimum
420
. . . . . . . . . . . . . . . . .
Reserve Capacity Minutes Minimum
70
. . . . . . . . . . . . .
Ground Terminal Polarity
NEGATIVE
. . . . . . . . . . . . . . .
3.5
FUEL
Unleaded Gasoline
87 Octane or higher
. . . . . . . . . . . . .
NOTE: We DO NOT recommend the use of ALCOHOL
bearing fuels in any of our products. The use of
these fuels may create a potential safety hazard.
WARNING
!
Gasoline containing ALCOHOL can cause
deterioration of some non–metallic materials
in the fuel system.
Gasoline containing ALCOHOL will attract and
hold moisture inside fuel tanks. Moisture may
cause corrosion of metallic parts within the
fuel system.
All fuel hoses MUST be inspected frequently
and replaced if excessive stiffness, deteriora-
tion or fuel leakage is found.
Fuel leakage from a fuel system can occur
while the system is in use, in transit or in stor-
age. Such leakage can contribute to an explo-
sion or fire, causing serious bodily injury or
death.
NOTE: The use of alcohol bearing fuels can cause
engine malfunction, particularly “vapor lock” at tem-
peratures above 50
°
F (10
°
C).
3.6
BRAKE FLUID
Use Type
DOT (3)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEAN MASTER CYLINDER FILLER
CAP BEFORE REMOVING. CONTAMI-
NATES MAY CAUSE BRAKE FAIL-
URE. USE ONLY D.O.T. 3 FLUID
FROM A SEALED CONTAINER.
825622
WARNING
3.7
ENGINE OIL
Recommended Viscosity
SAE 10W40
. . . . . . . . . . . . . .
(for all temperature ranges)
Use only oils recommended for service class SF, SG or
SH.
NOTE: Using oil other than the service classes listed, or
oil change intervals longer than recommended can
reduce engine life. Damage to engines due to
improper maintenance or use of incorrect oil quality
and/or viscosity is not covered by the engine
manufacturers warranty.
3.8
LUBRICATION
Automatic Transmission Fluid
Mercon/Dexron II
. . . . . .
Differential Oil
SAE EP 80–90 Gear Lube
. . . . . . . . . . .
Pressure Gun Lubricant
Lithium Based
. . . . . . . . . . . . . .
Summary of Contents for HAULSTER 898487
Page 1: ...PARTS AND MAINTENANCE MANUAL HAULSTER POLICE VEHICLE MODEL 898487 Part No 2702455 Rev A...
Page 19: ...17 PROBLEM SERVICE PERFORMED DATE INITIALS SERVICE AND MAINTENANCE RECORD...
Page 20: ...6 1 ENGINE GASKETS 18 1 2 3 4 5 6 7 8 9 10 11 FRONT OF VEHICLE...
Page 30: ...6 6 TIMING BELT COVER 28 1 12 4 5 3 17 19 18 11 16 15 14 6 13 8 7 2 10 FRONT OF VEHICLE 13 9...
Page 36: ...6 10 OIL PUMP 34 3 2 5 6 4 8 7 1 FRONT OF VEHICLE...
Page 40: ...6 12 STARTER 38 1 FRONT OF VEHICLE 8 7 10 12 11 4 3 14 2 6 13 5 3 9...
Page 42: ...6 13 DRIVESHAFT TORQUE CONVERTER 40 13 12 10 9 11 3 6 2 1 3 4 5 8 7 FRONT OF VEHICLE...
Page 50: ...6 17 TRANSMISSION INPUT SHAFT CLUTCH 48 7 6 5 8 1 2 4 3 FRONT OF VEHICLE...
Page 54: ...6 19 BRAKE BAND SHIFT SHAFT 52 2 3 4 1 FRONT OF VEHICLE 5...
Page 64: ...6 24 ENGINE COVER 62 14 8 5 2 13 11 18 1 3 4 6 7 9 10 12 15 16 17...
Page 66: ...6 25 FLOORMAT INSULATION WEATHERSTRIP MOLDINGS 64 8 6 14 3 16 13 10 12 2 4 7 5 11 1 15 9...
Page 70: ...6 27 REAR SPRING 68 5 9 2 6 6 5 11 16 10 1 1 15 14 3 7 4 13 12 1 8 9 5 6 2...
Page 92: ...6 38 MASTER CYLINDER BRAKE ROD 90 12 13 11 22 20 21 19 16 17 18 2 5 14 6 15 10 4 1 7 8 3 9...
Page 94: ...6 39 PARKING BRAKE 92 5 2 1 14 7 3 8 12 10 11 15 6 9 13 4 11 11 16 8 11 11 6 2...
Page 96: ...6 40 SEAT BELT 94 1 2 3 4 5 6 7 8 9 10 11 12 13 12 4 1 3 1 1 3 12 1 3...
Page 98: ...6 41 SEAT BACKREST 96 12 10 7 11 4 1 5 6 3 8 9 Cover Black 13 15 Cover Black 14 2...
Page 116: ...6 49 DECALS 114 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Page 118: ...6 50 HEADLIGHTS TAILLIGHTS TURN SIGNALS 116 1 3 2 4 5 6 8 9 10 3 11 7 14 12 13 15 18 16 19 17...
Page 122: ...6 52 TURN SIGNAL SWITCH 120 7 8 11 12 11 12 10 9 5 4 6 2 1 3 13...