Curtis DYNA-FOG DYNA-JET L30 2 Series Installation, Operation And Maintenance Manual Download

Page: 1 / 51

Model L30, Series

Electric ULV Sprayer

(Click to access

www.dynafog.com

)

Installation, Operation and Maintenance Manual

17335 US 31 North

PO Box 297

Westfield, In 46074 USA

Ph: 317.896.2561

Fax: 317.896.3788

Rev.

-20

Summary of Contents for DYNA-FOG DYNA-JET L30 2 Series

Page 1: ...L30 Series 2 Electric ULV Sprayer Click to access www dynafog com Installation Operation and Maintenance Manual 17335 US 31 North PO Box 297 Westfield In 46074 USA Ph 317 896 2561 Fax 317 896 3788 Rev 11 2013 ...

Page 2: ...enance Manual and all of the Cautions and Warnings contained in the manual and on the machine itself Properly maintained the Dyna Jet L30 will provide you with years of reliable service If for any reason you have questions or comments concerning the Dyna Fog product you can contact us in any of the following methods Internet www dynafog com click to access our web site now Telephone Support 317 89...

Page 3: ...REVENTATIVE MAINTENANCE SCHEDULE 19 CLEANING THE ATOMIZER S POROUS SLEEVE 20 ELECTRICAL WIRING DIAGRAM L30 SERIES 2 21 TERMINAL STRIP WIRE CONNECTION DIAGRAM 22 CONNECTING THE DYNA JET L30 TO THE VEHICLE ELECTRICAL SYSTEM 23 MAJOR COMPONENT DIAGRAM AND PARTS LISTING L30 24 ATOMIZER ASSEMBLY L30 26 REMOTE CONTROL ASSEMBLY L30 27 PUMP ENCLOSURE ASSEMBLY L30 28 PUMP BRACKET ASSEMBLY L30 30 BLOWER HOU...

Page 4: ... WARRANTY AND THE OBLIGATIONS AND LIABILITIES OF SELLER THEREUNDER ARE EXCLUSVIE AND IN LIEU OF AND PURCHASER HEREBY WAIVES ALL OTHER REMEDIES WARRANTIES GUARANTEES OR LIABILITIES EXPRESS OR IMPLIED ARISING BY LAW OR OTHERWISE INCLUDING WITHOUT LIMITATION ANY OBLIGATIONS OF THE SELLER WITH RESPECT TO FITNESS MERCHANTABILITY AND CONSEQUENTIAL DAMAGES OR WHETHER OR NOT OCCASIONED BY SELLER S NEGLIGE...

Page 5: ...dobe Acrobat is available to be downloaded in 54 different languages To provide you with the most current information this manual contains several hyperlinks that when clicked will try to access an internet web page or another page in this manual containing more information on the particular subject matter The PC you are using must be connected to the Internet to access these hyperlinks To test yo...

Page 6: ...losure Stainless Steel Safety Restraints Coiled Cell Technology Remote Control Features Machine ON OFF Spray ON OFF Formulation Flush Selector Blower Angle Adjustment Digital Battery Meter accumulative Hour meter Backlit switches Tanks Formulation Chemical 15 US Gal 57 l Translucent HDPE with lockable cap and spill tray Flush 1 US Gal 3 8 l Translucent HDPE Frame Housing Materials Anodized aluminu...

Page 7: ...ation are signs of loosening or fractured components Keep all loose articles of clothing jewelry hair etc away from Blower Housing and Atomizer Do not operate machine in enclosed areas for a period longer than the formulation label allows Route all electrical connections safely away from sharp edges and flammable materials that could ignite if wires were cut and produced sparks Protect the outside...

Page 8: ...y application requiring indoor or outdoor space spraying This machine was designed to dispense formulations at flow rates of up to 14 oz min 414 ml min via a precision FMI Pumping System The FMI pump standard on the Dyna Jet L30 is capable of producing up to 20 oz min 591 ml min Consult Curtis Dyna Fog for applications requiring more than 14 oz min When equipped with the Radar Syncroflow pump flow...

Page 9: ...Systems Diagram Dyna Jet L30 Series 2 US and Foreign Patents Pending Systems Diagram Dyna Jet L30 Series 2 US and Foreign Patents Pending ...

Page 10: ... using a fully charged battery with at least a 115 amp hour capacity A deep cycle battery with the following specifications will best handle repeated charging and discharging Cranking Amps 750 Reserve Capacity 180 Amp Hour 115 deep cycle battery IMORTANT For added safety and extended battery life your machine is equipped with a battery enclosure and stainless steel battery restraint mounted onto t...

Page 11: ...g when connected Note If your vehicle battery discharges during operation of the sprayer several factors need to be checked Make sure the vehicle battery is good and connections are tight and that the alternator is performing properly Driving at continuous slow speeds with other accessories being powered ie Air Conditioning High Beam Lights Vehicle battery condition connections etc will also cause...

Page 12: ...vice This makes it difficult to recommend precise charging voltages since they vary according to the temperature of the battery Higher temperatures require lower voltages and lower temperatures require higher voltages Equalization An optional and frequently omitted stage of battery care is equalization It is used to prevent flooded lead acid batteries from aging prematurely After the battery reach...

Page 13: ...ll display LO and the LO will scroll across the face of the gauge If this happens disconnect the battery and verify that it is good If necessary re charge or replace the battery High Voltage Indicator Although having too high of a battery voltage is unusual and rarely occurs it can happen If the battery voltage should ever reach 15 8 Volts the gauge will flash as a warning If the voltage ever reac...

Page 14: ...t your skin In the event of an accident know the proper measures to take Always follow the information contained on the formulation manufacturer s label Calibration Steps 1 Loosen the two locking knobs and position the indicator to the setting in the Flow Table below that is closest to your desired output Note Tighten both locking knobs after adjusting the pump Leaving the locking knobs loose can ...

Page 15: ... the stainless steel cover and the fiberglass pump enclosure can be locked if desired IMPORTANT The FMI pump is a very reliable device With its microprocessor speed control circuit it delivers a very precise output For the output to remain accurate the battery must be adequately charged On stand alone installations since calibration is done using the sprayer battery always calibrate the machine wi...

Page 16: ... and locking the fiberglass pump enclosure and stainless steel pump cover 7 From the Remote Box actuate the Atomizer Direction Switch to elevate the atomizer to the correct angle The machine is pre set so that the atomizer will be at a 45o upward angle when the actuator is fully extended and at 00 horizontal when fully retracted Adjust the angle to your formulation manufacturer s label recommendat...

Page 17: ...The Syncroflow System can be used by itself or with Dyna Trax to give you full recording and monitoring capabilities Dyna Trax GPS Refer to the separate Dyna Trax Instruction Manual prior to operating your machine When equipped with the Dyna Trax GPS System your machine has the ability to perform the following tasks Vary pump output with vehicle speed When used with Syncroflow Monitor and record s...

Page 18: ...e the Formulation Flush Switch to the Flush position and turn the spray on You should always perform the first minute of flushing while the vehicle is moving until all insecticide is purged from the system Once the insecticide is purged it is safe to complete the flushing operation with the vehicle stopped Flush for 2 3 minutes Use only Dyna Fog flushing solution or a Curtis Dyna Fog approved flus...

Page 19: ...d detergent being careful not to spray water directly on motor and other electrical connections Do not use high pressure spray to clean the machine Weekly Verify that all mounting bolts are tight and that the machine is held securely in position Remove the filter bowl and clean the formulation filter located on the pickup tube of the formulation tank Monthly Ensure atomizer retaining nut and motor...

Page 20: ...lation using a fine mesh or paper element filter before pouring it into the formulation tank CAUTION Do not attempt to disassemble the atomizer The atomizer components are produced with precision tolerances and are balanced after assembly Disassembling the atomizer will ruin the precision balance All atomizer components must remain in place for the atomizer to work safely and properly To clean the...

Page 21: ... ...

Page 22: ...Terminal Strip Wire Connection Diagram 22 ...

Page 23: ...ace after connecting cables Do not mount the circuit breaker outside of the vehicle The breaker should be mounted in the engine compartment using the hardware provided in a suitable location near the vehicle battery The fender well is usually ideal and has the advantage of being an insulator if it is plastic to reduce the likelihood of shorting the ring terminals on the breaker which will have pos...

Page 24: ......

Page 25: ...10 21 65216 4 Bolt 5 16 18 x 1 sstl 65 65103 1 Pump Enclosure Assembly 22 65112 1 Strap battery enclosure 66 65282 1 Terminal Strip small 23 65173 1 1 Box Battery modified 67 65220 4 Screw 10 24 x 3 4 pncr sstl 24 65120 1 Bracket Ay Battery hold down 68 65148 1 Pump Bracket Assembly 25 65172 1 Battery 165 amp optional 69 65300 2 Screw 6 32 x 1 phcr sstl 26 65240 9 Nut 10 Nylock sstl 70 65301 2 Nut...

Page 26: ... ...

Page 27: ...gital Volt Meter 4 64687 3 Rocker Switch spst 5 65166 1 Rocker Switch dpdt 6 65141 1 Remote Harness Ay 7 159229 4 Screw 4 40 X 1 4 PHCRZ 8 65126 1 1 Plate remote control panel 9 65127 1 Box plastic machined 10 131094 4 Washer Split 6 Zinc 11 159341 4 Screw 6 32 X 5 8 PNCR 12 114524 4 Nut 6 32 Hex 13 138526 4 Washer Lock 6 Into 27 ...

Page 28: ...28 ...

Page 29: ...R SSTL NUT 6 32 SS WASHER LOCK 6 INTO SCREW 8 32 x 5 8 PHCR SSTL NUT 8 NYLOCK SSTL WASHER 8 FLAT SSTL SCREW 10 24 x 3 4 PHCR SSTL LABEL WIRING DIAGRAM LABEL CALIBRATION STEPS POTENTIOMETER AY SCREW 10 24 x PHCR SSTL WASHER LOCK 10 EXTO SSTL COVER AY PUMP PUMP BRACKET AY REGULATOR AY VOLT FMI SCREW 6 32 x 1 2 PHCR SSTL WASHER LOCK 6 INTO HEAT SINK CONTROLLER AY WIRE AY BLK XXX WIRE AY YLW XXX 8 32 ...

Page 30: ...Pump Bracket Assembly L30 30 ...

Page 31: ...10 65328 1 Plate Ay FMI mounting 11 65246 2 Screw 8 32x 3 8 phcr tap sstl 12 65233 2 Washer 8 Flat 13 65241 2 Nut 8 nylock sstl 14 62554 4 1 Elbow 1 4 FP 3 8 T 15 63320 1 1 Pump FMI mach 16 62558 10 2 Filter profile w o filter screen 17 65302 4 Screw 8 32x5 8 socket hd 18 65147 1 Support pump enclosure 19 62638 3 1 Valve 2 way ay 20 62650 6 1 Valve 3 way ay 21 65304 1 2 Seal solenoid mtg 1 625 OD ...

Page 32: ... 28 REF REF 3 REF 3 REF 3 REF 10 REF 1 REF 2 REF 1 REF 2 REF 1 REF 3 REF 17 REF 3 REF 17 REF 1 REF 3 26 25 REF 2 REF 3 UPPER BLOWER SUPPORT 5 REF 8 REF 7 REF 9 REF 6 REF 8 REF 9 REF Blower Housing Assembly L30 Dyna Jet l30 Series 2 32 SEE DETAIL A A DETAIL A A NO SCALE 32 ...

Page 33: ...11 65199 1 CLEVIS ACTUATOR 12 65319 1 FAN GUARD ASSEMBLY 13 65308 1 GUARD INNER 14 65225 4 SCREW 10 24 x 2 5 BUTTON SSTL 15 86690 4 1 CLAMP 16 65202 1 VERTICAL SUPPORT MOTOR 17 65344 8 ISOLATOR WASHER 18 65239 6 NUT 20 NYLOCK SSTL 19 65231 6 WASHER FLAT SSTL 20 65338 2 ISOLATOR PAD 21 65201 1 SUPPORT CROSS MOTOR 22 63148 3 SKOCK MOUNT 23 65104 1 ATOMIZER MOTOR AY 24 65221 2 SCREW 10 24 x 1 25 6530...

Page 34: ...tor 2 65196 1 Actuator cover right side 3 65197 1 Actuator cover left side 4 65212 1 Cover rear actuator cover 5 65229 1 3 Screw 4 40 x 2 25 phcr sstl 6 65243 3 Nut 4 nylock sstl 7 65271 1 2 Spacer act clevis short 8 65271 2 2 Spacer act clevis long Not included with reference 65195 shown as reference ...

Page 35: ...N STANDPIPE 1B 62550 3 2 NUT STEEL GRIPPER 1C 62553 3 1 CONNECTOR UNION 3 8 T 1D 62573 2 1 CONNECTOR MALE MOD 2 64772 1 BUSHING MPT x 3 8 FPT NYL 3 64002 1 TANK 15 GAL 4 63094 1 LABEL FORMULATION 5 64077 1 CAP ASSEMBLY Formulation Tank Assembly FORMULATION TANK ASSEMBLY P N 64004 35 ...

Page 36: ...al Mach 2 62592 1 Label flush 3 62553 1 1 Connector union 1 4 T 4 62550 1 1 Nut 0 25 Steel grip 5 114628 1 Sleeve 1 4 T 6 145463 1 Nut 1 4 T 7 10105 1 Connector standpipe 8 53131 1 Washer flat 9 74288 1 Nut lock 1 8 NPSL 10 63336 1 Standpipe flush tank 11 62054 14 1 Tubing 0 25 12 62346 1 Filter plastic pick up ...

Page 37: ...2550 3 Nut 3 8 Steel Grip 11 22083 19 Tubing 3 8 OD 2 62554 4 Elbow 1 4FP 3 8T 12 62554 2 Elbow FP T 3 62582 3 Nut 3 8T Plst Grip 13 58212 5 Tube Nylon OD 4 22083 11 Tubing 3 8 OD 14 62641 2 Elbow MP T 5 62641 3 Elbow MP 3 8T 15 58212 26 Tube Nylon OD 6 62552 1 Connector MP T 16 62554 1 Elbow 1 8 FP T 7 62582 1 Nut T Plst Grip 17 65324 Connector 1 8 P 3 16 T 8 58212 12 Tube Nylon OD 18 20408 Sleev...

Page 38: ......

Page 39: ...seal O ring is in place 6 Tighten gently 7 Re assemble coil assembly and retainer clip 8 Remove red cap and push solenoid down Then lift nameplate retainer and push to remove 9 Remove solenoid 10 Unscrew solenoid base sub assembly or valve bonnet with special wrench adapter Remove core assembly core spring and solenoid base gasket from valve body 11 All parts are now accessible to clean or replace...

Page 40: ...solenoid base gasket core assembly with core spring and solenoid base sub assembly or plugnut core tube sub assembly and valve bonnet 4 Tighten solenoid base sub assembly 5 Reinstall solenoid Then make electrical hookup to solenoid Indicates parts supplied in rebuild kit P N 62650 14 Note A spanner nut P N 62650 15 will be needed for disassembling core housing from body ...

Page 41: ...Pump Enclosure Wiring Diagram L30 41 ...

Page 42: ...Remote Control Box Schematic L30 Series 2 42 ...

Page 43: ...lance A high capacity formulation filter is mounted on your machine Filter must be installed for proper operation of the unit Replace filter cartridge as needed See page 28 A filter is also installed inside the Flush Tank While the Dyna Jet L30 Atomizer life can be prolonged with routine flushing and cleaning procedures there becomes a point when the atomizer can become clogged The number of hours...

Page 44: ...MMENDED MOUNTING BRACKET MACHINE FRAME VEHICLE BED DRILL 1 2s 13mm HOLE IN VEHICLE BED DETAIL VIEW OF MACHINE MOUNTING BRACKET INSTALLATION Bolts nuts and washer supplied by the user Machine shown with Optional Radar QUICK RELEASE MOUNTING BRACKET USED 2 PLACES TOP VIEW OF VEHICLE 44 ...

Page 45: ...uring an over current condition The composite alloy material will deflect and separate the contacts when an over current situation occurs and return to the run mode as it cools The process will continue until the source of the over current is removed or corrected CAUTION Each Red Fuse is rated for 10 Amps do not replace it for one of higher rating Each Circuit Breaker is rated for 25 Amps Do not r...

Page 46: ...he insulating protective coating on the cable The use of rubber or plastic tubing hose grommets and other protective materials is highly suggested The circuit breaker should be located as close to the vehicle s battery as is practical It should be mounted to a flat solid surface such as the fender well Since the circuit breaker is on the positive side of the battery avoid contact of the exposed ri...

Page 47: ...ents provided in this kit have been carefully selected to provide optimum performance and assure proper operation of the atomizer system Failure to use these components as instructed or substitution of unapproved parts may result in unsatisfactory or dangerous performance and will void all warranties STEP 1 MOUNT THE CIRCUIT BREAKER The breaker should be mounted in the engine compartment using the...

Page 48: ... to the circuit breaker Be certain the breaker is OPEN Depress the red button on the breaker so that the RESET bar is pivoted out and showing The long red cable coming from the atomizer will connect to the AUX post on the breaker and the short red cable should be connected to the BAT post on the breaker Then tighten the nuts The black cable can be attached to the vehicle batteries negative post us...

Page 49: ... the vehicle battery positive post using one of the adapters provided Inspect the entire installation checking that all connections are correct and that everything including cables are secure Once your inspection is complete the reset lever may be pivoted inward on the circuit breaker completing the charging circuit The installation is now complete L30 Vehicle Electrical Installation Kit Instructi...

Page 50: ...nces Fluid 035 Milliliters Ounces 0338 Liters Gallons US 264 Kilograms Pounds 2 204 Conversion Chart To Convert To Multiply By Millimeters Inches 03937 Centimeters Inches 3937 Meters Feet 3 281 Kilometers Miles 6213712 Square Meters Square Feet 10 764 Square Meters Acres 000247 Hectares Acres 2 471 Grams Ounces Fluid 035 Milliliters Ounces 0338 Liters Gallons US 264 Kilograms Pounds 2 204 Printout...

Page 51: ...with 1 3 gallon tanks available in 115 and 230 VAC COMBUSTION ENGINE DRIVEN ULV AEROSOL GENERATORS Truck mounted Units powered by 8 9 11 18 and 20 HP four cycle OHV Gasoline Engines Diesel versions also available One two four and eight nozzle configurations Patented full remote control of boom functions rotation of turntable and angle of nozzles available on certain models Your choice of Gear Pist...

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