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KIT INSTALLATION

 

 3 of 6

 

STEP 1: (KIT INSTALLATION)

 

 

If installing multiple Curtis Polaris Ranger 1000 kits, 

install in the following order.  

 

1.Doors 

 

2.Windshield

 

3.Rear Panel

 

4.Roof

 

 

1.1

 Per figure 1.1, install both lower mounting bracket 

assemblies to the inside surface of the rear panel 

using hardware listed below.  Make sure that the 

rubber washer is against the outside surface of the 

rear panel.

 

 

Hardware Used

 

     Qty

 

5/16

-

18 X 1 Hex Head Flange Screw    4

 

5/16

-

18 Hex Flange Nut

 

     4

 

5/16 X 1

-

1/4 Steel Washer

 

     4

 

5/16 X 1

-

1/4 Rubber Washer

 

     4

 

 

 

Tools required

 

1/2” 

socket and wrench

 

 

1.2

 Per figures 1.2a and 1.2b, install rear panel with 

brackets onto the vehicle

s frame behind the seat 

back.  Then flex the rear panel and hook it around 

the rear panel header.  If the rear panel is loose in 

the vertical position, adjust the lower mounting 

brackets to take up the vertical play.  

 

 

 

Tools required

 

1/2” 

socket and wrench

 

 

1.3

 

Per figure 1.3, install 2 clamp bracket assemblies to 

the inside of the rear panel making sure that the 

bracket is touching the inside surface of the ROPS.  

 

 

Hardware Used

 

     Qty

 

5/16

-

18 X 1 Hex Head Flange Screw

 

     2

 

5/16

-

18 Hex Flange Nut

 

     2

 

5/16 X 1

-

1/4 Steel Washer

 

     2

 

5/16 X 1

-

1/4 Rubber Washer

 

     2

 

 

 

Tools required

 

1/2” 

socket and wrench

 

 

1.4

 

Per figure 1.4, if the Curtis Roof is being installed 

on this vehicle, a piece of 3/4" side bulb rubber with 

2 wipers will need to be installed on the rear flange 

of the roof (rubber should be facing forward).  If not, 

this kit installation is now complete.

 

Fig. 1.1 (Install Brackets onto Rear Panel)

 

Fig. 1.2a (Hook Rear Panel onto Frame)

 

Fig. 1.2b (Flex rear panel into the inside of header)

 

Fig. 1.3 (Install Clamp Brackets)

 

Clamp Bracket

 

Fig. 1.4 (Install rubber on roof, if roof is being installed)

 

Rubber from Kit

 

Rubber 

this side

 

Rubber Facing Forward

 

Vehicle

s Frame

 

Hook Behind 

This Lip

 

Hook to inside of header

 

Summary of Contents for 1POLXP1000RP

Page 1: ...tion Download a digital copy of your installation instructions online at Curtiscab com literature Curtis encourages all customers to register their Curtis products However failure to do so will not diminish right to warranty Curtis Industries does not sell or share your information with anyone else Curtis strives to continuously improve our products technical documentation etc Therefore the instal...

Page 2: ...senger Curtis accessory weights are listed in product add additional weight to the base vehicle All Curtis Cabs blades and general accessories ADDED WEIGHT brochures Deduct the accessory s total weight from the vehicle s rated capacity and never exceed the vehicle s rated capacity including Exposure to Carbon Monoxide can Cause illness serious injury or death Never operate vehicle if suspicious of...

Page 3: ...nting brackets to take up the vertical play Tools required 1 2 socket and wrench 1 3 Per figure 1 3 install 2 clamp bracket assemblies to the inside of the rear panel making sure that the bracket is touching the inside surface of the ROPS Hardware Used Qty 5 16 18 X 1 Hex Head Flange Screw 2 5 16 18 Hex Flange Nut 2 5 16 X 1 1 4 Steel Washer 2 5 16 X 1 1 4 Rubber Washer 2 Tools required 1 2 socket...

Page 4: ...ighten hardware after 40 hours of operation Periodically inspect and tighten hardware for the remainder of the unit s life DO NOT clean polycarbonate windows with harsh chemicals It will damage the plastic Mild soap and water should be used on the rear panel 9SV PR17 5 3 4 SIDE BULB 1 16 GRIP TRIM LOK STD 1 16 1 8 GRIP 9SV PRO1 20 9SV PR35 5 FOAM TAPE 1 8 X 2 9SV PR39 5 FOAM TAPE 1 8 X 1 9SV PR58 ...

Page 5: ... 56 66 4 75 9 1 5 52 64 70 5 86 7 8 8 81 93 109 8 126 90 106 122 143 6 10 9 96 109 130 1 147 7 107 124 145 168 M16 5 6 2 0 67 77 90 8 104 3 1 5 69 83 93 6 112 5 8 8 116 130 157 2 176 2 120 138 162 6 187 10 9 129 145 174 8 196 5 140 158 189 7 214 1 M18 5 6 2 0 88 100 119 2 136 1 5 100 117 136 158 5 8 8 150 168 203 3 227 6 177 199 239 8 269 6 10 9 175 194 237 1 262 9 202 231 273 7 313 M20 5 6 2 5 10...

Page 6: ...c nylon or rubber washers threaded inserts etc If more than one application below applies use the lower torque value FASTENER SIZE FASTENER TYPE WASHER MATERIAL APPLICATION TORQUE INCH POUNDS 5 10 Machine Screws in Nylon P Clamps 20 10 Machine Screws Strobe Light plastic base 35 M5 Set Screws Wiper Arm 20 1 4 Cap Nut Windshield Wiper 20 1 4 Bolts Tubing 5 8 to 3 4 wide 132 1 4 Bolts Rubber 60 1 4 ...

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