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Curtis cabs, kits,

 

 and accessories feature an assembly of parts designed for your vehicle which require 

adjustment and alignment of components to accommodate vehicle variations and provide proper weather 

protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the 

installation and owner

s manual fully prior to installing the rear panel.

 

 

From all of us at Curtis, we thank you for choosing our product.

 

HELPFUL HINTS:

 

Refer to parts diagram found in the service parts section of this manual to help identify parts 

during the assembly process.

 

To assist with the rear panel installation, leave all fasteners loose for later adjustment unless 

otherwise specified.

 

Read and understand all instructions before beginning.

 

Apply a silicone sealant to seal any minor gaps that may occur due to vehicle variations.

 

Before installing parts with factory installed rubber, make sure the rubber is fully installed onto the 

parts for proper fit and sealing.

 

 

  driver and passenger.

  Curtis accessory weights are listed in product

  add additional weight to the base vehicle. All

  Curtis Cabs, blades and general accessories

ADDED

WEIGHT

  brochures. Deduct the accessory's total weight

  from the vehicle's rated capacity and never

  exceed the vehicle's rated capacity including

 

Exposure to Carbon Monoxide 

can Cause illness, serious injury or 

death.  

Never operate vehicle if suspicious of Carbon Monox-

ide.  Inspect exhaust system for leaks monthly.  Leaks can 

result from loose connections, corrosion, cracks or other 

damage to the exhaust manifold.  If leaks are found, repair or 
replace exhaust system.  Do not use vehicle until repair or 

replacement is complete.

 

Set of Standard and Metric Sockets 

(3/8” 

Drive)

 

3/8” 

Drive Ratchet and Long Drive Extension

 

Set of Standard and Metric Open

-

End Wrenches

 

Snips

 

WARNINGS, TIPS, & REQUIRED TOOLS

 

TOOLS REQUIRED:

 

GENERAL INFORMATION BEFORE YOU START

 

California Health and Safety Proposition 65 Warning: 

This product may contain chemicals 

known to the state of California to cause cancer and birth defects or other reproductive harm.  

 

TABLE OF CONTENTS

 

WARNINGS, TIPS, & REQUIRED TOOLS

 ...................................................... 

2

 

KIT INSTALLATION

 ........................................................................................ 

3

 

CARE AND MAINTENANCE

 ........................................................................... 

4

 

SERVICE PARTS 

 ........................................................................................... 

4

 

BOLT TORQUE SPECIFICATIONS

 ............................................................. 

5

-

6

 

Summary of Contents for 1POLXP1000RP

Page 1: ...tion Download a digital copy of your installation instructions online at Curtiscab com literature Curtis encourages all customers to register their Curtis products However failure to do so will not diminish right to warranty Curtis Industries does not sell or share your information with anyone else Curtis strives to continuously improve our products technical documentation etc Therefore the instal...

Page 2: ...senger Curtis accessory weights are listed in product add additional weight to the base vehicle All Curtis Cabs blades and general accessories ADDED WEIGHT brochures Deduct the accessory s total weight from the vehicle s rated capacity and never exceed the vehicle s rated capacity including Exposure to Carbon Monoxide can Cause illness serious injury or death Never operate vehicle if suspicious of...

Page 3: ...nting brackets to take up the vertical play Tools required 1 2 socket and wrench 1 3 Per figure 1 3 install 2 clamp bracket assemblies to the inside of the rear panel making sure that the bracket is touching the inside surface of the ROPS Hardware Used Qty 5 16 18 X 1 Hex Head Flange Screw 2 5 16 18 Hex Flange Nut 2 5 16 X 1 1 4 Steel Washer 2 5 16 X 1 1 4 Rubber Washer 2 Tools required 1 2 socket...

Page 4: ...ighten hardware after 40 hours of operation Periodically inspect and tighten hardware for the remainder of the unit s life DO NOT clean polycarbonate windows with harsh chemicals It will damage the plastic Mild soap and water should be used on the rear panel 9SV PR17 5 3 4 SIDE BULB 1 16 GRIP TRIM LOK STD 1 16 1 8 GRIP 9SV PRO1 20 9SV PR35 5 FOAM TAPE 1 8 X 2 9SV PR39 5 FOAM TAPE 1 8 X 1 9SV PR58 ...

Page 5: ... 56 66 4 75 9 1 5 52 64 70 5 86 7 8 8 81 93 109 8 126 90 106 122 143 6 10 9 96 109 130 1 147 7 107 124 145 168 M16 5 6 2 0 67 77 90 8 104 3 1 5 69 83 93 6 112 5 8 8 116 130 157 2 176 2 120 138 162 6 187 10 9 129 145 174 8 196 5 140 158 189 7 214 1 M18 5 6 2 0 88 100 119 2 136 1 5 100 117 136 158 5 8 8 150 168 203 3 227 6 177 199 239 8 269 6 10 9 175 194 237 1 262 9 202 231 273 7 313 M20 5 6 2 5 10...

Page 6: ...c nylon or rubber washers threaded inserts etc If more than one application below applies use the lower torque value FASTENER SIZE FASTENER TYPE WASHER MATERIAL APPLICATION TORQUE INCH POUNDS 5 10 Machine Screws in Nylon P Clamps 20 10 Machine Screws Strobe Light plastic base 35 M5 Set Screws Wiper Arm 20 1 4 Cap Nut Windshield Wiper 20 1 4 Bolts Tubing 5 8 to 3 4 wide 132 1 4 Bolts Rubber 60 1 4 ...

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