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Curtis cabs, kits, and accessories feature an assembly of parts designed for your vehicle which require 

adjustment and alignment of components to accommodate vehicle variations and provide proper weather 

protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the 

installation and owner

s manual fully prior to installing this kit.

 

 

From all of us at Curtis, we thank you for choosing our product.

 

HELPFUL HINTS:

 

Read and understand all instructions before beginning.

 

  driver and passenger.

  Curtis accessory weights are listed in product

  add additional weight to the base vehicle. All

  Curtis Cabs, blades and general accessories

ADDED

WEIGHT

  brochures. Deduct the accessory's total weight

  from the vehicle's rated capacity and never

  exceed the vehicle's rated capacity including

 

Exposure to Carbon Monoxide 

can Cause illness, serious injury or 

death.  

Never operate vehicle if suspicious of Carbon Monox-

ide.  Inspect exhaust system for leaks monthly.  Leaks can 

result from loose connections, corrosion, cracks or other 

damage to the exhaust manifold.  If leaks are found, repair or 
replace exhaust system.  Do not use vehicle until repair or 

replacement is complete.

 

Set of Standard Open

-

End Wrenches

 

Set of Torx Bit Wrenches

 

Electrical and Masking Tape

 

Drill/Driver

 

1/4” 

Drill bit

 

#2 Phillips screwdrivers

 

Awl

 

Center Punch

 

WARNINGS, TIPS, & REQUIRED TOOLS

 

TOOLS REQUIRED:

 

GENERAL INFORMATION BEFORE YOU START

 

California Health and Safety Proposition 65 Warning: 

This product may contain chemicals 

known to the state of California to cause cancer and birth defects or other reproductive harm.  

 

TABLE OF CONTENTS

 

WARNINGS, TIPS, & REQUIRED TOOLS

 ...................................................... 

2

 

KIT INSTALLATION

 ..................................................................................... 

3

-

4

 

CARE AND MAINTENANCE

 ........................................................................... 

4

 

SERVICE PARTS 

 ........................................................................................... 

4

 

BOLT TORQUE SPECIFICATIONS

 ................................................................ 

5

 

Summary of Contents for 1POLXP1000GS

Page 1: ...ntinuously improve our products technical documentation etc Therefore the installation manual for this product may have been updated after your product was packaged The latest revision of the installation manual can always be found at the website above Polaris Ranger 1000 Door Restraint Kit p n 1POLXP1000GS Fits UTV Models POLARIS RANGER 900 XP 900 1000 XP 1000 Not including accessories Available ...

Page 2: ...r exceed the vehicle s rated capacity including Exposure to Carbon Monoxide can Cause illness serious injury or death Never operate vehicle if suspicious of Carbon Monox ide Inspect exhaust system for leaks monthly Leaks can result from loose connections corrosion cracks or other damage to the exhaust manifold If leaks are found repair or replace exhaust system Do not use vehicle until repair or r...

Page 3: ...iver Center punch 1 4 drill bit If you have just drilled holes in the door skip step 1 4 and continue to step 1 5 1 4 Per figure 1 4 use an awl to punch 2 holes through Velcro and vinyl using pre drilled holes in door frame as guides Punch holes in both the left and right door Tools required Awl 1 5 Per figure 1 5 install backing plate sandwich between outside of door frame and inside of vinyl doo...

Page 4: ...hock is pointing down hill Installation of kit is now fully complete Fig 1 6 Install Gas Shock on Door Gas Shock Rod CARE AND MAINTENANCE Check and tighten hardware after 40 hours of operation Periodically inspect and tighten hardware for the remainder of the unit s life POLARIS RANGER 1000 DOOR RESTRAINT KIT SERVICE PARTS GAS SPRING 20 10LBS W QUICK RELEASE END SET OF 2 P N 9SV GS10Q ...

Page 5: ...c nylon or rubber washers threaded inserts etc If more than one application below applies use the lower torque value FASTENER SIZE FASTENER TYPE WASHER MATERIAL APPLICATION TORQUE INCH POUNDS 5 10 Machine Screws in Nylon P Clamps 20 10 Machine Screws Strobe Light plastic base 35 M5 Set Screws Wiper Arm 20 1 4 Cap Nut Windshield Wiper 20 1 4 Bolts Tubing 5 8 to 3 4 wide 132 1 4 Bolts Rubber 60 1 4 ...

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