background image

 

 5 of 5

 

Tightening of Non

-

Structural Bolts

 

 

For light or medium duty fastening, Curtis recommends using a general industry standard of tightening until snug and then 

giving an additional one quarter turn of the tool as deemed reasonable for the application (i.e.: at the installer

s discretion).

 

 

If torque values are required, the examples listed below are intended as a reasonable reference for use in the majority of  

non

-

structural fastener applications such as: small diameter fasteners; bolts passing thru tubing, glass, plastic, nylon or 

rubber washers, threaded inserts, etc.

 

 

If more than one application below applies, use the lower torque value.

 

FASTENER

 

SIZE:

 

FASTENER

 

TYPE:

 

WASHER

 

MATERIAL:

 

APPLICATION:

 

TORQUE

 

(INCH

-

POUNDS)

 

(±5)

 

 

#10

 

Machine Screws

 

in Nylon P

-

Clamps

 

20

 

#10

 

Machine Screws

 

Strobe Light   

(plastic base)

 

35

 

M5

 

Set Screws

 

Wiper Arm

 

20

 

1/4”

 

Cap Nut

 

Windshield Wiper

 

20

 

1/4”

 

Bolts

 

Tubing                

(5/8” 

to 

3/4” 

wide)

 

132

 

1/4”

 

Bolts

 

Rubber

 

60

 

1/4”

 

Bolts

 

Nylon / Plastic

 

72

 

1/4”

 

Bolts

 

Factory Installed 

Threaded Inserts

 

132

 

5/16”

 

Bolts

 

Tubing 

(1” 

or wider)

 

60

 

5/16”

 

Flat Head Bolts

 

Plastic Windshield 

Hinge

 

79

 

5/16”

 

Bolts

 

Rubber

 

120

 

5/16”

 

Bolts

 

Nylon / Plastic

 

150

 

5/16”

 

Ball Studs

 

150

 

5/16”

 

Bolts

 

Factory Installed 

Threaded Inserts

 

240

 

3/8”

 

Bolts

 

Tubing

 

120

 

M12

 

Door Striker Pins

 

120

 

Summary of Contents for 1POLXP1000GS

Page 1: ...ntinuously improve our products technical documentation etc Therefore the installation manual for this product may have been updated after your product was packaged The latest revision of the installation manual can always be found at the website above Polaris Ranger 1000 Door Restraint Kit p n 1POLXP1000GS Fits UTV Models POLARIS RANGER 900 XP 900 1000 XP 1000 Not including accessories Available ...

Page 2: ...r exceed the vehicle s rated capacity including Exposure to Carbon Monoxide can Cause illness serious injury or death Never operate vehicle if suspicious of Carbon Monox ide Inspect exhaust system for leaks monthly Leaks can result from loose connections corrosion cracks or other damage to the exhaust manifold If leaks are found repair or replace exhaust system Do not use vehicle until repair or r...

Page 3: ...iver Center punch 1 4 drill bit If you have just drilled holes in the door skip step 1 4 and continue to step 1 5 1 4 Per figure 1 4 use an awl to punch 2 holes through Velcro and vinyl using pre drilled holes in door frame as guides Punch holes in both the left and right door Tools required Awl 1 5 Per figure 1 5 install backing plate sandwich between outside of door frame and inside of vinyl doo...

Page 4: ...hock is pointing down hill Installation of kit is now fully complete Fig 1 6 Install Gas Shock on Door Gas Shock Rod CARE AND MAINTENANCE Check and tighten hardware after 40 hours of operation Periodically inspect and tighten hardware for the remainder of the unit s life POLARIS RANGER 1000 DOOR RESTRAINT KIT SERVICE PARTS GAS SPRING 20 10LBS W QUICK RELEASE END SET OF 2 P N 9SV GS10Q ...

Page 5: ...c nylon or rubber washers threaded inserts etc If more than one application below applies use the lower torque value FASTENER SIZE FASTENER TYPE WASHER MATERIAL APPLICATION TORQUE INCH POUNDS 5 10 Machine Screws in Nylon P Clamps 20 10 Machine Screws Strobe Light plastic base 35 M5 Set Screws Wiper Arm 20 1 4 Cap Nut Windshield Wiper 20 1 4 Bolts Tubing 5 8 to 3 4 wide 132 1 4 Bolts Rubber 60 1 4 ...

Reviews: