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KIT INSTALLATION

 

 3 of 5

 

Fig. 1.1 (Remove Screw, Left side of Vehicle)

 

STEP 1: (KIT INSTALLATION)

 

This kit requires Curtis Door Kit (P/N: 1POLXP1000DR)

 

 

1.1

 Per figure 1.1, remove and set aside screw on both the 

left and right side of the vehicle.

 

 

Tools required

 

 

T40 Torx Bit

 

 

1.2

 Per figure 1.2, install spacer and door side ball stud using 

hardware removed on step 1.1. It is important to orient 

the plate down and toward center of vehicle as shown. 

Install on both the left and right side of the vehicle.

 

 

Tools required

 

 

T40 Torx Bit

 

 

Hardware Used

 

     Qty

 

WASHER SLEEVE .459 X 5/8 X 1/4

 

     2

 

 

 If Curtis door kit frames have pre

-

drilled holes as shown 

in figure 1.3, skip step 1.3 and continue to step 1.4.

 

 

1.3

 Per figure 1.3, drill (2) 

1/4” 

holes thru the Velcro, door 

frame, and vinyl. Drill both the left and right doors.

 

 

Tools required

 

 

Drill/Driver

 

 

Center punch

 

 

1/4” 

drill bit

 

 

If you have just drilled holes in the door, skip step 1.4 

and continue to step 1.5.

 

 

1.4

 Per figure 1.4, use an awl to punch (2) holes through 

Velcro and vinyl using pre

-

drilled holes in door frame as 

guides.  Punch holes in both the left and right door.

 

 

Tools required

 

 

Awl

 

 

1.5

 Per figure 1.5, install backing plate (sandwich between 

outside of door frame and inside of vinyl), door side ball 

stud, and mounting hardware. Install brackets and plates 

on both the left and right doors.

 

 

Tools required

 

 

#2 Phillips screwdrivers

 

 

3/8” 

Open

-

End Wrench

 

 

Hardware Used

 

     Qty

 

#10

-

32 X 3/4 Pan Head Screw

 

     4

 

#10

-

32 Hex Lock Nut

 

     4

 

Fig. 1.3 (Drill Door Frame, as needed)

 

Fig. 1.2 (Install Vehicle Side Ball Stud)

 

Fig. 1.4 (Punch holes thru Velcro and Vinyl, as needed)

 

Fig. 1.5 (Install Door Ball Stud Bracket and Backing Plate)

 

Remove

 

Screw

 

Install

 

Plate w/

 

Ball Stud

 

Note: 

Orientation 

is critical

 

Spacer

 

Punch holes

 

thru Vinyl

 

Punch holes

 

thru Velcro

 

Place backing 

plate between 

door frame and 

skin 

 

Lower inside corner 

of door frame

 

Summary of Contents for 1POLXP1000GS

Page 1: ...ntinuously improve our products technical documentation etc Therefore the installation manual for this product may have been updated after your product was packaged The latest revision of the installation manual can always be found at the website above Polaris Ranger 1000 Door Restraint Kit p n 1POLXP1000GS Fits UTV Models POLARIS RANGER 900 XP 900 1000 XP 1000 Not including accessories Available ...

Page 2: ...r exceed the vehicle s rated capacity including Exposure to Carbon Monoxide can Cause illness serious injury or death Never operate vehicle if suspicious of Carbon Monox ide Inspect exhaust system for leaks monthly Leaks can result from loose connections corrosion cracks or other damage to the exhaust manifold If leaks are found repair or replace exhaust system Do not use vehicle until repair or r...

Page 3: ...iver Center punch 1 4 drill bit If you have just drilled holes in the door skip step 1 4 and continue to step 1 5 1 4 Per figure 1 4 use an awl to punch 2 holes through Velcro and vinyl using pre drilled holes in door frame as guides Punch holes in both the left and right door Tools required Awl 1 5 Per figure 1 5 install backing plate sandwich between outside of door frame and inside of vinyl doo...

Page 4: ...hock is pointing down hill Installation of kit is now fully complete Fig 1 6 Install Gas Shock on Door Gas Shock Rod CARE AND MAINTENANCE Check and tighten hardware after 40 hours of operation Periodically inspect and tighten hardware for the remainder of the unit s life POLARIS RANGER 1000 DOOR RESTRAINT KIT SERVICE PARTS GAS SPRING 20 10LBS W QUICK RELEASE END SET OF 2 P N 9SV GS10Q ...

Page 5: ...c nylon or rubber washers threaded inserts etc If more than one application below applies use the lower torque value FASTENER SIZE FASTENER TYPE WASHER MATERIAL APPLICATION TORQUE INCH POUNDS 5 10 Machine Screws in Nylon P Clamps 20 10 Machine Screws Strobe Light plastic base 35 M5 Set Screws Wiper Arm 20 1 4 Cap Nut Windshield Wiper 20 1 4 Bolts Tubing 5 8 to 3 4 wide 132 1 4 Bolts Rubber 60 1 4 ...

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