Cumberland SUPER-SAVER XL SS-225-XL-240 Owner'S Manual Download Page 20

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Part No. 4801-3030 Rev. 1-15

Page

Super Saver XL-240 Heater

0404

2340

6401-2867

6401

1145

6401

1140

0404

2341

1004

1406

0404

2342

3002-6010

1041

1488

1009

1500

3001

0111

1021

1500

1021

1496

1041

1491

1021

1495

3004

0100 LP/Propane Gas

3004

0101 Natural Gas

1041

5004

SEE MODEL NO.

1004

1422

1004

1102

6401

1308

1004

6029

1001

2597

8089

0408

1901-0088

1005

0100

Summary of Contents for SUPER-SAVER XL SS-225-XL-240

Page 1: ...lectriques 3 Etegnex toute flamme hue 4 Contactez immediatement votre compangie de gaz FOR YOUR SAFETY Do not store or use gasoline or any flammable vapors and liquids in the vicinity of this or any other appliance CONSIGNES DE SECURITE II es interdit d utiliser des liquides inflammables ou degageant des vapeurs inflammables a proximite de tout appareil fonctionnant au gaz Agricultural Building He...

Page 2: ...ents paint thinner dust particles or unknown chemicals Failure to follow these instructions may result in a fire or explosion property damage personal injury or loss of life WARNING Not for home or recreational vehicle use Installation of this heater in a home or recreational vehicle may result in a fire or explosion property damage personal injury or loss of life WARNING Proper gas supply pressur...

Page 3: ...ctions Be Sure To Check Delivery Locate packing slip and make sure all of the listed parts are enclosed If not call your Cumberland Distributor immediately Adjustable Wrench Gas Leak Testing Solution Pipe Glue 1 4 7 mm Nut Driver Install screw hooks with hammer or drill Model No Maximum Input Ventilation air required to support combustion SS 225 XL 225 000 BTUH 65 9 kW 1000 CFM 1699 m3 hr LP Propa...

Page 4: ... to be used for heating where flammable liquids and vapors are stored or used 11 Inadequate gas volume and or pressure will directly influence the combustion efficiency of the heater Adequate gas volume and or pressure is the responsibility of the installer 12 Adequate ventilation must be provided 13 Combustion and ventilation air must not be obstructed 14 Not for use with duct work other than typ...

Page 5: ...Inspect heater and gas connections periodically for gas leaks with an approved gas leak testing solution soap and water work well 6 Keep heater clean at all times A Open doors and blow out dust with high pressure air hose Be sure interior of burner and flared end are kept clean B Burner orifice and direct spark ignition assembly must be kept clean and free of carbon build up C Check blower wheel r...

Page 6: ...Conditions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH i PRODUCT MANUFACTURED OR SOLD BY GSI OR ii ANY ADVICE INSTRUCTION RECOMMENDATION OR S...

Page 7: ...eling Adjust cables or chains as required to level the heater Use a carpenter s level to check that the heater is level 4 3 Installing Dual Flare Duct Fold Dual Flare duct to shape as shown in Fig 1 Install Dual Flare duct to heater exhaust Fig 1 as shown with sheet metal screws provided This provides a multi directional heat flow that may be set by bending flaps 4 4 Connecting the Gas Supply For ...

Page 8: ...ter will operate every time power is supplied and the on off switch is activated If an external thermostat is to be used See Component Wiring Diagram the heater will operate only when power is supplied the on off switch is activated and the thermostat indicates a call for heat 5 2 Starting Up Adjust thermostat higher than house temperature Allow 20 seconds for heater to ignite On initial start up ...

Page 9: ...eater with sheet metal screws provided 9 Place heater on support bracket Support bracket must be level before heater is set in place 10 Slide thru wall extension duct assembly into mounting flange and secure with sheet metal screws 11 Place outer flashing seal around thru wall extension duct and secure with sheet metal screws to inside of wall 12 Fasten directional duct to extension duct mounting ...

Page 10: ...Phase IND L1 LED MV PS2 PS1 W FS R X C DIAGNOSTIC INDICATOR 1 DSI CPC CONNECTOR DSI HV REMOVE JUMPER FOR DIRECT WIRE THERMOSTAT OPTION COMPONENT AND WIRING DIAGRAM CONTROL BOX 8 7 THERMOSTAT OPTIONS Low Voltage Control Direct Wire Thermostat or Controller Piggy Back Thermostat INSIDE HEATER 7 8 7 Component and Wiring Diagram ...

Page 11: ...EMATIC DIAGRAM 240 Volts A C 50 60 Hz Single Phase LEG 1 LEG 2 GROUND LINE VOLTAGE THERMOSTAT 10 AMP FUSE ON OFF TRANSFORMER 24 VAC 40VA 50 60 Hz LINE VOLTAGE LOW LINE UNITED TECHNOLOGIES Direct Spark Ignition Control FLAME SENSOR PROBE GND REDUNDANT VALVE MAIN VALVE HIGH LIMIT SWITCH SAIL SWITCH IND L1 COM R PS1 X PS2 W MV C FS MOT HV GND ...

Page 12: ...r apparent damage Check wiring for loose connections 4 Inspect igniter for visible cracking or scale deposits Inspect flame sensor for position or deposits shorting sensor to burner 5 After performing the above inspections restore gas supply and electric power to the equipment Close thermostat contacts to cycle the system If a no heat condition persists the three visual indicators listed below wil...

Page 13: ... a new ignition sequence when the false flame is no longer present 4 Status Indicator Flashing Four Times When the status indicator LED shows the repeating error code of four flashes the gas valve is energized during no call for heat 9 3 Checking Manifold Pressure To be performed by a certified gas technician only 1 Unplug heater from power source and turn ball valve to OFF position 2 Remove outle...

Page 14: ...nt across module terminals L1 and C Does igniter have carbon or dust build up Remove igniter Clean igniter with fine steel wool or emery cloth Spark gap should be 1 8 Reinstall igniter Disconnect igniter wire Connect ohm meter to igniter wire terminals Is resistance greater that 100 ohms Replace igniter wire Replace 1016 United Technologies control 9 4 Chart 1 First Visual Check Chart 1 First Visu...

Page 15: ...Part No 4801 3030 Rev 1 15 Page 15 of 22 Super Saver XL 240 Heater M 9 5 Chart 2 Second Visual Check Chart 2 Second Visual Check NOTE All voltage readings 10 15 ...

Page 16: ...gniter remains sparking with main burner flame present Replace 1016 United Technologies Control Replace 1016 United Technologies Control Is control box C terminal wired to burner ground DSI system cycle complete 9 6 Chart 3 Third Visual Check Chart 3 Third Visual Check ...

Page 17: ...0 4 x 12 160 000 48 b c 2 2 x 40 000 2 x 12 80 000 24 c e 1 1 x 40 000 1 x 12 40 000 12 b d 1 1 x 40 000 1 x 12 40 000 12 b f 1 1 x 40 000 1 x 12 40 000 12 c g 1 1 x 40 000 1 x 12 40 000 12 2 Determine the ELOP Length from meter to most remote heater length from a to e or g 100ft 30m 25ft 8 m 125ft 38 m Minor loss equivalents from Table 1 1 gate valve x 2ft valve 1 m valve 3 tees x 11 ft tee 4 m t...

Page 18: ...3000 15800 12800 10900 9700 8800 8100 7500 7200 6700 5500 1 4600 3783 3432 Table values given in BTUH 1000 To convert to kW multiply table values by 0 3 1 inch 25 4 mm Pipe Sizes Determined For Diagram Pipe Section Max Gas Capacity Value Determined From Table 2 Pipe Size Determined From Table 2 BTUH kWh inches mm a b 280 000 82 1 1 4 in 31 8 b c 135 000 40 1 in 25 4 b d 72 000 21 in 19 1 b f 72 00...

Page 19: ...er date of manufacture voltage frequency gas type inside or outside mount and whether the heater is constructed of galvanized or stainless steel 1045 1305 Natural Gas 1045 0100 LP Propane Gas 1021 2501 0404 2344 3005 2130 3005 0102 3005 0107 6401 2889 1007 1614 6401 2879 1903 0111 240V 1018 1110 0404 2358 1010 1317 LP Propane Gas 1010 2500 Natural Gas ...

Page 20: ...2867 6401 1145 6401 1140 0404 2341 1004 1406 0404 2342 3002 6010 1041 1488 1009 1500 3001 0111 1021 1500 1021 1496 1041 1491 1021 1495 3004 0100 LP Propane Gas 3004 0101 Natural Gas 1041 5004 SEE MODEL NO 1004 1422 1004 1102 6401 1308 1004 6029 1001 2597 8089 0408 1901 0088 1005 0100 ...

Page 21: ... of 22 Super Saver XL 240 Heater 6401 2879 1004 0107 0408 1131 1004 1388 1004 1412 6401 1318 1001 1452 0408 5017 3001 1740 0408 1146 3017 5090 240V 50 Hz 240 Volt Heater Plate 3001 2862 3591 1200 3008 2258 3006 1580 1042 2693 3010 2139 ...

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