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8. Pipe Sizing Guidelines

24

4801-1020

 Super-Saver XL

TM

 Heater

IMPORTANT

Tables 2 and 3 given below are based on values given in the Gas Engineers Handbook and 

are intended as a guide only. Consult your gas supplier for gas capacity and pipe size 
information for your particular piping system.

Table 2

NOTE

Table values given in BTUH/1000. To convert to kW, multiply table values by 0.3.

* 1 Inch = 25.4 mm

Table 3

NOTE

Table values given in BTUH/1000. To convert to kW, multiply table values by 0.3.

* 1 Inch = 25.4 mm

Nominal

Iron Pipe

Size

(*inch)

Internal

Diameter,

(IPS)

(*inch)

Maximum Capacity of Pipe in Thousands of BTU Per Hour

Natural Gas (Methane) @ Pressure Drop of 0.5 in W.C. (0.2 mbar)

Values listed are for 0.6 sp.gr. based on Heat of Combustion of 1000 BTU/cu.ft

Length of Pipe, Feet (multiply ft by 0.3 to convert to meter)

10

20

30

40

50

60

70

80

90

100

150

200

250

300

1/2

0.622

175

120

97

82

73

66

61

57

53

50

40

35

29

25

3/4

0.824

360

250

200

170

151

138

125

118

110

103

84

72

59

53

1

1.049

680

465

375

320

285

260

240

220

205

195

160

135

109

100

1-1/4

1.380

1400

950

770

660

580

530

490

460

430

400

325

280

219

206

1-1/2

1.610

2100

1460

1180

990

900

810

750

690

650

620

500

430

325

309

2

2.067

3950

2750

2200

1900

1680

1520

1400

1300

1220

1150

950

800

614

596

2-1/2

2.469

6300

4350

3520

3000

2650

2400

2250

2050

1950

1850

1500

1280

966

950

3

3.068

1100

7700

6250

5300

4750

4300

3900

3700

3450

3250

2650

2280

1855

1680

4

4.026

2300

1580

1280

1090

9700

8800

8100

7500

7200

6700

5500

4600

3783

3432

Nominal

Iron 

Pipe

Size

(*inch)

Internal

Diameter,

(IPS)

(*inch)

Maximum Capacity of Pipe in Thousands of BTU per Hour

Liquid Propane (LP) @ Pressure Drop of 0.5 in W.C.

Values listed are for 1.6 sp.gr. based on Heat of Combustion of 2500 BTU/cu.ft

Length of Pipe, Feet (multiply ft by 0.3 to convert to meter)

10

20

30

40

50

60

80

100

125

150

200

250

300

350

400

1/2

0.622

291

200

161

137

122

110

94

84

74

67

58

51

46

43

40

3/4

0.824

608

418

336

287

255

231

198

175

155

141

120

107

97

89

83

1

1.049

1146

788

632

541

480

435

372

330

292

265

227

201

182

167

156

1-1/4

1.380

2353 1617 1299

1111

985

892

764

677

600

544

465

412

374

344

320

1-1/2

1.610

3525 2423 1946 1665 1476 1337

1144

1014

899

815

697

618

560

515

479

2

2.067

6789 4666 3747 3207 2842 2575 2204 1954 1731 1569 1343

1190

1078

992

923

Summary of Contents for Super-Saver XL HH-SS-120-XL

Page 1: ...4801 1020 Super Saver XLTM Heater Agricultural Building Heater 120V 60 Hz ETL Owner s Manual 4801 1020 Version 4 0 Date 05 08 19...

Page 2: ...os and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice Standing Pilot Ignition W...

Page 3: ...4 Installing the Dual Flare Duct 14 Connecting the Gas Supply 14 Chapter 4 User Instructions 15 Connecting Electrical Power 15 Start Up 15 Shutting OFF Heater 16 Variable Heat Output Adjustment 17 Cha...

Page 4: ...y out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be installed in...

Page 5: ...is symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can resul...

Page 6: ...ly a fire or explosion can result causing property damage personal injury or loss of life Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good conditio...

Page 7: ...each use and at least annually by a qualified service person Be aware that the heater may operate under automatic control and may start without warning Do not service the heater without first disconne...

Page 8: ...n result in electric shock personal injury or death If permanently connected to power supply make sure a circuit breaker or similar cutoff device is provided to permit disconnection of power for servi...

Page 9: ...The equipment shall be installed in accordance with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Check all connections for gas leaks Do not operate heater with door open or panels Do not move or ha...

Page 10: ...e the heater in spaces which contain or may contain volatile or airborne combustibles or products such as gasoline solvents paint thinner dust particles or unknown chemicals Failure to follow these in...

Page 11: ...n Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal r...

Page 12: ...it is operating hot or connected to power supply 8 Turn power OFF before servicing Heater may start at any time if power is connected 9 Heater is not recommended for heating human living quarters 10 N...

Page 13: ...ge 14 Specifications and Requirements NOTE Refer to heater ratings plate for unit voltage amperage and frequency ratings Models 250K BTU Universal Mount Weight 153 lbs Height 32 81 cm Width 27 1 2 70...

Page 14: ...a carpenter s level to check that the heater is level Installing the Dual Flare Duct Fold Dual Flare duct 1 to shape as shown in Figure 3A Install Dual Flare duct to heater exhaust as shown with sheet...

Page 15: ...ore turning ON gas verify that the main supply valve is open Check all connections for leaks with a soap and water gas leak testing solution Verify the gas valve knob is in the ON position If not turn...

Page 16: ...Danger label listed under Acceptable Pressures on the outside of the heater This should be done only by a qualified gas installer Operating the heater at a pressure too high or too low will adversely...

Page 17: ...valve 1 can be adjusted to deliver either minimum heat or maximum heat When the throttle valve handle is parallel to the gas flow the valve is completely open to deliver maximum heat output Refer to...

Page 18: ...for gas leaks with an approved gas leak testing solution applying a soapy water mixture to gas connections works well Bubble formation indicates a leak 6 Keep heater clean at all times a Open doors a...

Page 19: ...4801 1020 Super Saver XLTM Heater 19 6 Wiring Diagrams SPI Model Component and Wiring Diagram...

Page 20: ...6 Wiring Diagrams SPI Model 20 4801 1020 Super Saver XLTM Heater Ladder Type Schematic Diagram...

Page 21: ...time required to troubleshoot this system 1 Turn OFF the gas supply at the main gas valve 2 Disconnect electric power to the system at the main fuse of the circuit breaker if connected 3 Visually ins...

Page 22: ...ngth from meter to most remote heater length from a to e or g 100 30 m 25 8 m 125 38 m Minor loss equivalents from Table 1 1 gate valve x 2 valve 1 m valve 3 tees x 11 tee 4 m tee 35 13 m Calculated E...

Page 23: ...Gate valve 4 Gas Meter Minor Loss Equivalents Fitting 2 5 08 cm IPS or Smaller 2 5 08 cm IPS to 4 10 16 cm IPS Feet per Fitting Meters per Fitting Feet per Fitting Meters per Fitting 45 Elbow 3 1 5 2...

Page 24: ...0 1 1 4 1 380 1400 950 770 660 580 530 490 460 430 400 325 280 219 206 1 1 2 1 610 2100 1460 1180 990 900 810 750 690 650 620 500 430 325 309 2 2 067 3950 2750 2200 1900 1680 1520 1400 1300 1220 1150...

Page 25: ...eplacement parts When ordering service parts please specify the country model number date of manufacture voltage frequency gas type inside or outside mount and whether the heater is constructed of gal...

Page 26: ...9 Parts List 26 4801 1020 Super Saver XLTM Heater 250K BTU SPI Continued NOTE The parts pointed out on this page are listed on Page 30...

Page 27: ...9 Parts List 4801 1020 Super Saver XLTM Heater 27 250K BTU SPI Continued NOTE The parts pointed out on this page are listed on Page 30...

Page 28: ...9 Parts List 28 4801 1020 Super Saver XLTM Heater 250K BTU SPI Continued NOTE The parts pointed out on this page are listed on Page 30...

Page 29: ...9 Parts List 4801 1020 Super Saver XLTM Heater 29 250K BTU SPI Continued NOTE The parts pointed out on this page are listed on Page 30...

Page 30: ...ot Lite 1 1 4 x 2 22 3004 0120 S Gas Valve HW Pilot LP with Silicone Added 3004 0121 S Gas Valve HW Pilot NG with Silicone Added 23 2000 0001 HH Tubing ASTM B280 Formed 23 5 16 24 1009 1500 Valve Bron...

Page 31: ...n behalf of a claimant without prior written authorization from the GSI warranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user GSI shal...

Page 32: ...des and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510...

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