Cumberland Hi-Lo Installation And Operation Manual Download Page 8 | Manualshive

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2. Safety

8

PNEG-250

Pan Feeders

Electrical Safety

An adequate and safe power supply to the Pan Feeder System unit is essential for safety. A competent
and qualified electrician must undertake all electrical wiring. All wiring is to be installed according to the
National Standards and Regulations relevant to your Country and Region.

A main isolator should be installed with the Pan Feeder System and is essential for safety. This should
be installed as indicated in the enclosed installation instructions and in accordance with the relevant
codes and directives.

Users Manual

This manual contains information and instructions essential to the safe installation and use of the
Pan Feeder System. Read this manual thoroughly

before

attempting any installation or use of the

Pan Feeder System. Keep this manual with the Pan Feeder System or in a location where it can be
readily accessed. Failure to read this manual and its safety instructions is a misuse of the equipment.

Structural Safety

Raising and lowering the Pan Feeder System in a poultry house imposes additional load on the building.
It is essential that the building is able to bear this additional load. Consult a structural engineer to verify
the building’s load capacity. Likely/estimated weights of the Pan Feeding System are provided in the
table in the Installation Manual.

Correct Use of the Pan Feeder System

The Pan Feeder System is designed solely for the purpose of conveying granular or powdered
agricultural feed products for poultry feeding. Use of the system in any other way is a misuse of the
system and may endanger safety and health.

Only genuine Cumberland

parts are to be used in installation and use of the Pan Feeder System. Use

of other non-genuine parts is a misuse of the system, and may lead to dangerous situations imperilling
the safety and health of you and others.

This machine is not designed for use in atmospheres where there is a risk of explosion. Such
environments may include enclosed areas of high dusts concentrations, gas vapors and fumes.
Use of the Pan Feeder System in such an environment is prohibited. If in doubt, contact Cumberland
or your dealer.

Operate Motor Properly

In an emergency, shut down the power source.

Turn OFF and lock out all power sources before performing
any maintenance.

Do not operate electric motor equipped units until motors are
properly grounded.

Disconnect power on electrical driven units before resetting
motor overloads.

Do not repetitively stop and start the drive in order to free a
plugged condition. Jogging the drive in this manner can damage
the equipment and/or drive components.

Electric Shock Hazard

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Summary of Contents for Hi-Lo

Page 1: ...PNEG 250 Hi Lo and PRO 1 Pan Feeder Installation and Operation Manual PNEG 250 Date 12 02 09 ...

Page 2: ...2 PNEG 250 Pan Feeders ...

Page 3: ...ation 54 Hopper Assembly 58 650 Lbs Hopper Scale 59 Anti Roost Wire 61 Hopper Level Control Switch 63 Winching 64 Power Winch Instructions 69 Chapter 8 Troubleshooting 75 Chapter 9 Parts List 77 Hi Lo Pan Feeder 7098851 and 7101255 78 PRO 1 Assembly 79 Hi Lo End Control and Drive Mount 7100113 80 Micro Switch Center House Control Pan 7101534 82 Micro Switch End Control Pan 7101482 84 120 Lbs Feed ...

Page 4: ...Table of Contents 4 PNEG 250 Pan Feeders Chapter 10 Wiring Diagram 108 Rooster Power Winch Wiring Diagram 108 Chapter 11 Warranty 109 ...

Page 5: ...d presents a lip height of 2 1 5 334 cm the average height of traditional feeder lids Young chicks can easily get in and out of the pan and are eating out of the pan from day one And because the pan need not be flooded they get fresher feed The Hi Lo Pan Feeder provides an excellent start for young birds As the birds grow and the feed line is raised the Hi Lo Pan Feeder expands into the more easil...

Page 6: ...f the equipment and may lead to serious injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation whi...

Page 7: ...tions are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from the manufacturer Learn how to operate the machine and how to use controls prope...

Page 8: ... s load capacity Likely estimated weights of the Pan Feeding System are provided in the table in the Installation Manual Correct Use of the Pan Feeder System The Pan Feeder System is designed solely for the purpose of conveying granular or powdered agricultural feed products for poultry feeding Use of the system in any other way is a misuse of the system and may endanger safety and health Only gen...

Page 9: ...e maintenance section of this manual Before restarting the Pan Feeder System ensure that all electrical enclosures are locked closed and all guards and other safety measures are correctly fitted If in any doubt contact your dealer or Cumberland for assistance Dust Under normal working conditions the Pan Feeder System should create little or no dust hazard However some feed materials may create dus...

Page 10: ...around the Pan Feeding System s moving parts This product is intended for the use of feed handling only Any other use is considered a misuse of the product Some edges of the product s components are sharp Examine each product component to determine if there are any safety considerations to be taken prior to use and or installation Any and all necessary personal protective equipment should be worn ...

Page 11: ...g and safety procedures for this auger This sign off sheet is provided for your convenience and personal record keeping All unqualified persons are to stay out of the work area at all times It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency Date Employee Name Supervisor Name ...

Page 12: ...ents It measures 2 25 wide x 2 15 tall It alerts the operator of potential injury or death from electrical shock DC 889 The decal shown is located on the lid of the Hi Lo control pan It measures 2 8 wide x 1 4 tall It alerts the operator of injury or death from electrical shock It also instructs the operator to lock out the power before servicing ...

Page 13: ...sconnect and lock out the power before servicing DC 993 ROTATING AUGER Keep clear of moving parts Will cause serious injury Disconnect and lockout power before servicing DC 884 The decal shown is located on the lid of the grilled control pan It measures 2 8 wide x 1 4 tall It alerts the operator of death or dismemberment from coming into contact with a moving auger It also instructs the operator t...

Page 14: ...ve mount It measures 2 8 wide x 1 4 tall It alerts the operator to keep clear of moving parts It also instructs the operator to disconnect and lock out the power before servicing The above pictures show the drive mount with the lid off for illustration purposes only Never operate the system without the lid in place Never remove the lid without disconnecting and locking out the power first ...

Page 15: ...ht PC using the Capacities and Specifications Section on Pages 16 and 17 Add these two 2 weights together and multiply by the number of pans per tube section NP to get the total pan weight TPW per tube section TPW PW PC NP Next find the weight of the tubing T and auger AG being used from the Capacities and Specifications Section on Pages 16 and 17 Note the tube length TL Feed weight FW in the tube...

Page 16: ...0 208 230 460 50 or 60 Direct Drive 358 28 4 lbs 12 9 kgs Model Diameter Weight Hi Lo 13 330 mm 1 6 lbs 0 7 kgs PRO 1 13 330 mm 1 8 lbs 0 8 kgs Capacity Height Top Opening Weight 120 lbs 54 kgs 21 7 55 cm 18 x 18 45 cm x 45 cm 22 0 lbs 10 0 kgs 200 lbs 91 kgs 32 5 83 cm 18 x 18 45 cm x 45 cm 31 0 lbs 14 1 kgs 300 lbs 136 kgs 32 5 83 cm 24 x 24 61 cm x 61 cm 41 9 lbs 19 0 kgs 400 lbs 182 kgs 42 5 1...

Page 17: ...Spinner 8 8 lbs 4 0 kgs Hi Lo Proximity 3 7 lbs 1 6 kgs Length Weight Feed Hole Tubes Feed and Brood Hole Tubes 9 ft 2 74 m 7 5 lbs 3 4 kgs 0 1 2 4 8 Centered Staggared 4 or 6 10 ft 3 05 m 8 3 lbs 3 7 kgs 0 1 3 4 5 6 Centered Staggared Skipped 9 Double Staggared 8 Centered Staggared 12 Double Staggared 12 ft 3 65 m 9 74 lbs 4 4 kgs 0 2 3 4 5 8 Centered Staggared 10 Centered Staggared 12 Double Sta...

Page 18: ...r houses over 500 152 4 m long It is not recommended that a drive unit ever be located more than 500 from the hopper boot Figure 6A shows a single boot feed system with the feed tank at the end of the house Figure 6A Figure 6B shows a double boot feed system with the feed tank in the middle of the house Figure 6B ...

Page 19: ... assembled together Feeders with two piece drop tubes may be assembled before or after the tubes are assembled Hi Lo Feeder Assembly One piece Drop Tube 1 Place the grill on the drop tube as shown in Figure 7A Figure 7A 2 Slide the proper number of feeder assemblies onto each auger tube The tube rib slides through the slot at the top of the drop tube See Figure 7B Figure 7B Do not connect the syst...

Page 20: ...be over the hole opening on the tube See Figure 7C Figure 7C Figure 7D 2 Push the grill up on to the top piece of the two piece drop tube See Figure 7D 3 Slide the bottom piece of the two piece drop tube into the top piece making certain the tabs are locked in place See Figure 7E Figure 7E Top Bottom Tabs ...

Page 21: ...e tube If the indicator bumps are not aligned remove the bottom and turn it 180 Proper alignment can also be found by following the text on the top and bottom drop tube pieces IMPORTANT Top and bottom pieces of the drop tube must be oriented correctly to prevent feed leakage Figure 7F 4 To remove the bottom of the two piece drop tube squeeze the tabs at the end of the assembly and pull the two 2 p...

Page 22: ...t of the notches If the clip becomes fixed while out of a notch the feed flow may stop It will be difficult to return the clip to a slot if it becomes fixed while out of a slot Optimal results will be obtained by maintaining as shallow of feed depth as possible while maintaining sufficient feed flow ability 6 Place the clip into the preferred notch The standard setting is with three 3 notches visi...

Page 23: ...he assembly See Figure 7K Figure 7K 9 The completed assembly should look like the image below See Figure 7L NOTE Disassembly of the pan and grill may be performed by lifting on one side of the pan while pushing down on the other side and flexing the grill With practice this operation will become easy for cleaning Figure 7L ...

Page 24: ...ches on feed level adjustor C2000211 and snap into position as shown in Figure 7N Figure 7M Figure 7N 3 Align slot on locking collar C2000212 with tab on lower drop tube C2000210 and slide over the lower drop tube 4 Insert the drop tube assembly into the lower drop tube assembly as shown in Figure 7P Figure 7O Figure 7P Two piece drop tube Drop tube extension Feed level adjustor Lower drop tube Fe...

Page 25: ...which prevents the pan from collapsing or in a collapsed position to take advantage of the Hi Lo feature Uncollapsed Pan Lift locking collar C2000212 and use the tabs on both the locking collar and lower drop tube C2000210 to rotate the collar into its locked position as shown in Figure 7R and Figure 7S on Page 26 When the feed line is lowered to ground level the drop tube is lowered into position...

Page 26: ...cking collar in its assembled or lowered position to allow the pan to collapse into the grill for standard Hi Lo operation as shown in Figure 7U When the feed line is lowered to ground level the pan is raised into position to open the flooding windows as shown in Figure 7V Figure 7U Figure 7V ...

Page 27: ... see that structural members are overhead to support winching the boot and hopper See Winching Section on Page 64 1 Place the boot in its approximate final position Single boot at the end of the house double boot in the center of the house See Figure 7W Assemble the auger tubing the length of the building starting with the bell end towards the boot See Figure 7W and Figure 7X Figure 7W Figure 7X B...

Page 28: ...he anti rotation clips and with the belled ends facing the control unit end Do not attach tube clamps at this time 1 Starting with the poultry boot attach a double swedged tube 7101478 to each outlet on the boot If single boot use one if double boot use two 2 one on each side of the boot Insert the poultry tubes into the double swedged tube Continue to insert tubes into each other until the end of...

Page 29: ...e 7AC Figure 7AB Figure 7AC 3 Use the Programming Charts on Pages 36 41 to determine which notch in the anti rotation clip each tube rib will be inserted into Charts are listed according to tube length and RPM 4 When standing at the poultry boot and facing the control unit snap on an anti rotation clip on both sides of each pan assembly With the home plate hole on the tube to the left and above th...

Page 30: ...e Figure 7AF and Figure 7AG Figure 7AF Anti Rotation Clip Open Figure 7AG Anti Rotation Clip Snapped Together 6 Attach and secure tube clamps where tubes come together 7 Attach the scissor hangers and S Hooks the tube at the proper winching positions 8 It is recommended to use Hi Speed DDPU s for all straight line pullet and breeder applications to ensure adequate feed distribution 9 Large volume ...

Page 31: ...p Tube 1 Place the top of the two piece drop tube over the hole opening on the tube See Figure 7AH Figure 7AH 2 Push the grill up on to the assembly See Figure 7AI and Figure 7AJ Figure 7AI Figure 7AJ 3 Place the funnel restrictor through the drop tube bottom See Figure 7AK Figure 7AK ...

Page 32: ...es must be aligned See Figure 7AN Failure to do so will result in feed sifting where the drop tube meets the tube If these are not aligned remove the bottom and turn it 180 If a SHUT OFF SLIDE IS USED indicator bumps must be opposite each other Proper alignment can also be found by following the text on the top and bottom drop tube pieces Figure 7AN 6 Optional If the optional shut off slide is use...

Page 33: ...the end of the assembly and pull the two 2 pieces apart See Figure 7AP Figure 7AP 8 Slide the telescoping restrictor over the smaller funnel restrictor with the legs pointed down See Figure 7AQ Figure 7AQ 9 Place the feed level on the feed level stand See Figure 7AR Figure 7AR Finger tabs Feed level Feed level stand ...

Page 34: ...a slot the feed flow can stop It will be difficult to return the clip to a slot if it becomes fixed while out of a slot Optimum results will be obtained by maintaining as shallow of feed depth as possible while still having sufficient feed flow ability This is normally 3 or 4 notches showing Figure 7AS 11 Spread the hold down clip and slide it over the feed level stand See Figure 7AT and Figure 7A...

Page 35: ...of the pan while pushing down on the other side and flexing the grill With practice this operation will become easy for cleaning Place the pan on the assembly See Figure 7AW Figure 7AW 14 Slide the hold down clip up until it snaps in place over the feed level stand See Figure 7AX and Figure 7AY Figure 7AX Figure 7AY ...

Page 36: ...7 Installation 36 PNEG 250 Pan Feeders Program Chart Figure 7AZ ...

Page 37: ...7 Installation PNEG 250 Pan Feeders 37 Figure 7BA ...

Page 38: ...7 Installation 38 PNEG 250 Pan Feeders Figure 7BB ...

Page 39: ...7 Installation PNEG 250 Pan Feeders 39 Figure 7BC ...

Page 40: ...7 Installation 40 PNEG 250 Pan Feeders Figure 7BD ...

Page 41: ...7 Installation PNEG 250 Pan Feeders 41 Figure 7BE ...

Page 42: ...nect the drive mount Figure 7BG or anchor plate See Figure 7BH depending on the model of the control pan to the gearbox of the drive unit Figure 7BF using the four 4 bolts provided with the control unit Figure 7BF Figure 7BG 3 The attached unit should look like the picture in Figure 7BI Figure 7BH Figure 7BI Bolt holes Bolts ...

Page 43: ...off drop tube b Place through grill c Replace drop tube onto control pan base d Assemble remainder of Hi Lo pan components Figure 7BJ 5 On the Hi Lo micro switch control pan attach slope panel using screws provided See Figure 7BK Figure 7BK 6 Attach the control unit drive unit onto the last auger tube section and secure it with a tube clamp See Figure 7BL Figure 7BL ...

Page 44: ... See Figure 7BN 9 Attach top and bottom covers See Figure 7BO Figure 7BN Figure 7BO 10 Remove the vent plug at the top of the gearbox See Figure 7BP on Page 45 11 Fill the gearbox with the recommended quantity of lubricant found on the gearbox 15 ounces 0 9375 pints 12 Replace the plug and tighten firmly The following type lubricants are recommended for the gear reducer Standard Oil of Ohio Factol...

Page 45: ...n style center house control pans the outlet hole for the center house pan and two 2 holes in front of the center house pan must be enlarged 2 See Figure 7BQ for recommended size and placement Use a hacksaw and tin snips to enlarge hole size Be sure there are no burrs inside the tube on which the auger could catch Figure 7BQ Vent plug ...

Page 46: ...ers 3 Attach the Hi Lo grill not included onto the control pan See Figure 7BR a Take off drop tube b Place through grill c Replace drop tube onto control pan base Figure 7BR 4 Clamp the control pan to feed line See Figure 7BS Figure 7BS ...

Page 47: ... 47 Adjusting the Hi Lo Micro Switch Control Pans End and Center House 1 Check switch and adjust if necessary Switch should click with 1 4 of movement See Figure 7BT Figure 7BT 2 Assemble remainder of Hi Lo pan See Figure 7BU Figure 7BU ...

Page 48: ... to sense the level of a liquid through a sight glass The worst case condition exists when moisture is present on the inside surface of the glass Turn the potentiometer clockwise CW until the LED is OFF then turn the potentiometer counterclockwise CCW until it just turns ON 2 Bring the target into position In the example bring the water above the level of the switch The LED should be OFF Turn the ...

Page 49: ...cal box of the end control pan the solid state relay mounted on the back side of the PC board and the spinner motor located in the throat of the end control and center house control pans See Figure 7BX Should any part need replaced the PC board has two 2 diagnostic lights green and yellow to help determine the status of the components See Figure 7BY Figure 7BW Figure 7BX Figure 7BY ...

Page 50: ... system without the lid in place Never remove the lid without first disconnecting and locking out the power The Cumberland Hi Lo control pan features a starting pulse on the spinning sensor motor in the control pan feed level that enhances operation When feed is present the spinning sensor motor applies a constant pressure against the feed with a spike of power every few seconds the starting pulse...

Page 51: ... the switch box is the new lid for the electronics box See Figure 7CB Figure 7CC and Figure 7CD on Page 52 for connections 5 In the center house control pan switch box connect the wire that you just ran to the leads coming into the back of the box Match like colors black to black and white to white Figure 7CA 6 In the end control pan electronics box disconnect the blue and red wires of the circuit...

Page 52: ...ollowing colors 20 Gauge black to 20 gauge black 16 gauge red to 20 gauge red 16 gauge blue to 20 gauge blue and 20 gauge yellow to 20 gauge red See Figure 7CD Figure 7CD End Control Pan 8 In the switch box assembly connect the wire from the center house control pan to the leads from the switch matching black to black and red to red See Figure 7CE Figure 7CE Wiring Diagram for Switch Box ...

Page 53: ...s with the first center house control pan See Figure 7CF NOTE The switch box included in the second center house control pan is not used Both center house control pans are wired into the same switch Figure 7CF 10 Connect the black lead to the remaining terminal on the switch and tie the red lead together with the other red and blue leads See Figure 7CG Figure 7CG ...

Page 54: ...end or kink try to straighten the auger by hand If the auger will not straighten by hand use locking pliers If the auger still cannot be straightened cut it on both sides of the bend and remove the bent portion A hacksaw or bolt cutters can be used to cut the auger Refer to the auger brazing section to reconnect the auger 5 Loosen the U bolt on the gearbox shaft as shown in Figure 7CH 6 Thread the...

Page 55: ...n the auger and measuring towards the boot 12 Mark the auger at the point which allows the proper stretch See Figure 7CJ Figure 7CJ 2 Pitch 0 814 I D Length of System Stretch per 100 Ft 0 100 ft 0 30 48 m 7 5 19 05 cm 100 200 ft 30 48 60 96 m 8 0 20 32 cm 200 300 ft 60 96 91 44 m 9 0 22 86 cm 300 400 ft 91 44 121 92 m 10 25 4 cm 400 500 ft 121 92 152 4 m 11 27 94 cm 500 ft 152 4 m 12 30 48 cm Use ...

Page 56: ...e correct position Do not overtighten the U clamp or distortion of the auger tube may result Rapid cooling will cause hardening and embrittlement The auger must be smooth to prevent feed buildup and premature tube wear 15 Cut the auger at the mark which allowed proper stretch 16 Leave the pliers in place against the boot 17 Insert the idler shaft assembly into the auger and thread the auger throug...

Page 57: ...e 1 2 to 3 4 13 mm to 19 mm 23 Use a bronze flux coated rod and low heat as overheating could warp the auger 24 To keep the auger aligned and to prevent warping and kinking lay the auger into an angle or channel iron and clamp firmly 25 The auger must not be lapped This causes a narrow flight spacing and will hamper feed movement 26 Allow the auger to air cool slowly 27 Grind off any rough edges F...

Page 58: ...th the side flanges on the outside of the hopper 2 Install the cover hopper brace and hanger brackets at the top of the hopper See Figure 7CN Figure 7CN 3 Slide the assembled hopper onto the top of the boot 4 Secure the hopper to the boot by inserting the pin from the boot through the holes in the hopper bottom flange and boot top flange as shown in Figure 7CO 5 Feed agitation Most feed will fall ...

Page 59: ... extension assembly can now be suspended from the 650 hopper scale assembly at the desired height 3 Assemble the hopper hangers to the hopper during hopper assembly The hangers for 120 200 lb hoppers and 300 400 lb hoppers are included with the scale Use the correct set of hangers for the hopper that you have 4 Attach the scale gate to the bottom of the hopper and secure into place with the suppli...

Page 60: ...7 Installation 60 PNEG 250 Pan Feeders Figure 7CQ ...

Page 61: ...nsulator at the boot as shown in Figure 7CR 2 Secure the anti roost wire around the insulator with the cable clamp sleeves provided as shown in Figure 7CR Figure 7CR 3 Thread the anti roost cable through the slots in the tops of the feeder drop tubes and through the hangers as shown in Figure 7CS Figure 7CS ...

Page 62: ...f wire as shown in Figure 7CT Figure 7CT There should be 3 4 to 1 1 cm to 2 5 cm of stretch on the spring 6 Cut the cable with enough slack to loop the end of the cable through the spring and secure it with a cable clamp sleeve See Figure 7CU Figure 7CU 7 Repeat the preceding steps of attaching sections of anti roost wire until the control pan is reached See Figure 7CV 8 Attach the anti roost brac...

Page 63: ...the hopper When installed the switch must hang vertically or at a slight angle so that gravity will cause the switch paddle to activate and close the operating circuit Bend the mounting bracket as necessary to accomplish this Be careful not to deform the paddle when bending the arm Remove the tape from around the fabric and paddle before installing the switch in the hopper On installations with mu...

Page 64: ... Raising and Lowering The main risk when raising and lowering the Pan Feeder line is that a cable may snap or slip This may result in cable whip or the Pan Feeder line may fall Therefore the use of a face shield is recommended The winch should be placed in the building so that it is not too close 3 ft minimum to any section the Pan Feeder in the case of the Pan Feeder line falling Take extreme car...

Page 65: ...mendations contact a Cumberland representative 4 Ensure that the openings of the screw hooks point away from the direction of cable travel when the winch raises the feeder as shown in Figure 7CY If the distance raised is greater than the distance between drop spacings stagger the hooks 3 8 cm to each side of the line to prevent the cable clamp sleeves from catching on the pulleys Figure 7CY 5 Atta...

Page 66: ...taples or some type of fastener The winch cable does not pass through any pulleys See Figure 7CZ Figure 7CZ NOTE The distance between the winch drum and the double reduction pulleys should be slightly greater than the distance the feed line is to be raised 8 For systems longer than 360 install the cable with double reduction pulleys as shown See Figure 7DA Figure 7DA 9 Attach the 1 3 4 4 445 cm pu...

Page 67: ...force it over the auger tube as shown in Figure 7DC Figure 7DC The clip should be located within 6 15 cm above the hanger as shown in Figure 7DD so the feeder line can be raised without interference when the house is cleaned For proper installation the feed line must hang straight and reasonably level Winch systems should be carefully planned to keep all cables clear of building components trusses...

Page 68: ... the cable clamp 15 Level the feed line using the adjustment clips Trim excess drop cable close to the clips Keep tension on hanging cables at all times to prevent the pans from resting in the litter Figure 7DE Throwback Installation Drops located close enough to the winch that they will wrap onto the drum when the feeder line is raised must be connected to the winch cable by a throwback as shown ...

Page 69: ...ts not supplied down through winch supports and through winch assembly Tighten winch support bolts 4 Mount the winch supports securely to the ceiling purlins BE SURE WINCH SUPPORTS SPAN THREE 3 PURLINS Winch cable drum must be centered through the centerline of the main cable run as shown in Figure 7DG Figure 7DF Figure 7DG Winch Cable Assembly 1 Winch system is designed to operate using a block a...

Page 70: ...r pulleys on to the cable and then attach remaining end of loop to U bolt The master pulleys must be attached to the main line cable 4 Position the cable drum as shown in Figure 7DI CABLE IS NOT TO BE ATTACHED TO THE WINCH DRUM Refer to the winch kit instructions in this manual to complete feeder system suspension installation The drop cable nearest to the winch should not be installed at this tim...

Page 71: ...he motor mount as shown in Figure 7DL using 5 16 x 3 4 bolts supplied in hardware bag DO NOT LIFT MOTOR BY ELECTRICAL CORDS Figure 7DL 3 Remove belt guard from winch assembly Attach motor mount assembly to the winch frame as shown in Figure 7DM using 5 16 carriage bolts supplied in hardware bag 4 Install drive pulley on motor shaft Align with drive pulley on gearbox and tighten drive pulley 5 Inst...

Page 72: ...nted with end marked UP towards the point where the control cable will attach to the main cable 10 Mount the up and down micro switches to the control channel using remaining clips and wing nuts THE ACTIVATOR ARMS ON THE SWITCHES MUST POINT TOWARDS THE END OF THE CONTROL CHANNEL Figure 7DN Control Cable Installation 1 Clamp one end of control cable to main line approximately 24 back towards winch ...

Page 73: ...Micro Switches The span of winching operations is determined by the space between the micro switches and can be increased or decreased by loosening the wing nuts on the micro switches and adjusting then closer or farther apart 1 Raise the system to the feeding height required by the breed of bird 18 to 24 from floor The height should be comfortable for the males but not too high for the females 2 ...

Page 74: ... system should start System should fill until all pans are filled to proper level 3 After filling is complete turn Feed switch to the OFF position 4 The DPDT toggle switch must now be to set to the Down on Clock position MAKE SURE TIME CLOCK IS SET TO THE PROPER TIME See inside of time clock box for instructions on setting time clock 5 Pull out two 2 tabs on Time Clock at time which you wish feedi...

Page 75: ...es the spinner motor but the paddle continues to drill through the feed c Change the pulse settings to a lower pulse using the DIP switches on the PC board d Check to see if the feed bridges over the throat instead of falling into the pan d Make sure nothing is blocking the throat and that feed is dropping into the center of the throat 2 Spinner control pan will not restart system when feed is cal...

Page 76: ...r out of alignment c1 Adjust the switch c2 Replace the switch if it is defective 5 The auger runs erratically a Note that a new auger will cause excessive noise until it is polished a Run feed through the feed line b Check to see if there is a bad bearing in the boot assembly b1 Replace the bearing if necessary b2 Make sure the auger was stretched properly c Check to see if the auger was incorrect...

Page 77: ...eed Hopper 7098232 7 200 Lbs Feed Hopper 7098256 8 Single Boot Assembly 9 Double Boot Assembly 10 Feed Level Control Switch 7051400 11 Flex Flo Hopper Level Control Assembly 12 Flex Flo Level Control Switch FLX 3802 13 Winching and Miscellaneous Accessories 14 Ceiling Unit Parts 15 Main Control Parts 16 Winch Assembly Parts 17 650 Lbs Hopper Scale Assembly 7100751 18 650 Lbs Hopper Scale Sub Assem...

Page 78: ...eder 7098851 and 7101255 Parts List Ref Part Description 7101255 Hi Lo Feeder 8 Spoke 7098851 Hi Lo Feeder 14 Spoke 1 7101254 Hi Lo Grill 8 Spoke 1 7098856 Hi Lo Grill 14 Spoke 2 7100782 Drop Tube 3 7098854 Stand Hi Lo Feed Level 4 7098855 Frame Hi Lo Feed Level Stand 5 7098857 Pan Hi Lo ...

Page 79: ...embly PRO 1 Assembly Parts List Ref Part Description 1 7101254 Hi Lo Grill 8 Spoke 2 C2000215 Two Piece Drop Tube 3 C2000209 Drop Tube Extension 4 C2000212 Locking Collar 5 C2000210 Lower Drop Tube 6 C2000211 Feed Level Adjustor 7 7098857 Pan Hi Lo ...

Page 80: ...9 Parts List 80 PNEG 250 Pan Feeders Hi Lo End Control and Drive Mount 7100113 ...

Page 81: ...070 Insulator for Feedlines Red w 1 4 Bore 13 S 7307 Nylock Nut 1 4 20 SS 14 7100315 Base Assembly 16 7100211 Electrical Assembly 17 7100348 Cord 120 Long 14 3 SJT 18 7100350 Cord 28 Long 16 3 SJT 19 E171 A1017 DC Spinner Motor 20 C2000281 Electrical Box 21 S 1102 Hex Nut 1 4 20 ZN Grade 2 22 7100648 Relay Assembly 23 E170 A1247 PC Board 24 FLX 4560 Cover Electrical Box Lid 4 x 6 25 S 7377 Screw M...

Page 82: ...9 Parts List 82 PNEG 250 Pan Feeders Micro Switch Center House Control Pan 7101534 ...

Page 83: ... 120 Long 14 3 SJT 0 2 0 1 8 7101541 Drilled Electrical Box 0 3 0 1 9 7101540 Electrical Box Assembly 0 5 0 2 10 AP 2329 Insulation Seal 0 1 0 1 11 52 0170 Extension Spring 0 1 0 1 12 7101537 Body Assembly 1 0 0 5 13 7101535 Paddle Rest and Shield Assembly 0 4 0 2 14 7101350 Paddle 0 1 0 1 15 7101348 Paddle Clip 0 1 0 1 16 7101346 Retainer Plate 0 1 0 1 17 7101347 Paddle Cover 0 1 0 1 18 7101536 I...

Page 84: ...9 Parts List 84 PNEG 250 Pan Feeders Micro Switch End Control Pan 7101482 ...

Page 85: ...Lock Nut 1 2 with Pipe Threads 0 1 0 1 14 C2200025 Switch 20A Micro 0 1 0 1 15 FLX 2689 Electrical Box Lid 0 2 0 1 16 FLX 2690 Gasket 0 1 0 1 17 AP 2289 Switch Bracket 0 1 0 1 18 S 8298 Rivet 1 8 x 1 0 1 0 1 20 7101490 Drilled Electrical Box 0 3 0 1 21 AP 2329 Insulation Seal 0 1 0 1 22 52 0170 Extension Spring 0 1 0 1 23 7101483 Electrical Box Assembly 0 5 0 2 24 7101343 Bottom Plate 0 3 0 1 25 7...

Page 86: ... Hopper Panel 2 7098230 Hanger 3 7098229 Brace 4 S 4275 Bolt HHTB 5 16 18 x 3 4 ZN Grade 5 N S S 1147 Split Lock Washer 5 16 ZN N S S 396 Hex Nut 5 16 18 YDP Grade 2 N S S 6674 Screw MS 1 4 20 x 1 2 THS ZN Grade 2 5 S 2041 1 4 Lock Washer N S S 1102 Hex Nut 1 4 20 ZN Grade 2 N S S 3383 41 S Hook 6 7091504 Boot Hanger 21 Optional 6 7098949 Boot Hanger 30 Optional ...

Page 87: ... Hopper Panel 2 7098230 Hanger 3 7098229 Brace 4 S 4275 Bolt HHTB 5 16 18 x 3 4 ZN Grade 5 N S S 1147 Split Lock Washer 5 16 ZN N S S 396 Hex Nut 5 16 18 YDP Grade 2 N S S 6674 Screw MS 1 4 20 x 1 2 THS ZN Grade 2 5 S 2041 1 4 Lock Washer N S S 1102 Hex Nut 1 4 20 ZN Grade 2 N S S 3383 41 S Hook 6 7091504 Boot Hanger 21 Optional 6 7098949 Boot Hanger 30 Optional ...

Page 88: ... Shaft 6 7098105 Single Body Poultry Boot Assembly 7 7098109 Boot Latch Chain Assembly 9 8 7100473 Flat Washer 3 4 I D x 1 3 8 O D 9 7100649 Plug 5 16 Hole Shorty 10 7101070 Insulator for Feedlines Red w 1 4 Bore 11 7101135 Bearing Cap Cover 12 7101372 Insulator Mounting Bracket 13 C1000013 Bearing 3 4 I D w Roll Pin Hole 14 S 2010 Nylock Nut 10 24 ZN Grade 2 15 S 7139 Screw MS 10 24 x 3 8 HWHS ZN...

Page 89: ... Shaft 6 7098106 Double Body Poultry Boot Assembly 7 7098109 Boot Latch Chain Assembly 9 8 7100437 Flat Washer 3 4 I D x 1 3 8 O D 9 7100649 Plug 5 16 Hole Shorty 10 7101070 Insulator for Feedlines Red w 1 4 Bore 11 7101135 Bearing Cap Cover 12 7101372 Insulator Mounting Bracket 13 C1000013 Bearing 3 4 I D w Roll Pin Hole 14 S 2010 Nylock Nut 10 24 ZN Grade 2 15 S 7139 Screw MS 10 24 x 3 8 HWHS ZN...

Page 90: ...9 Parts List 90 PNEG 250 Pan Feeders Feed Level Control Switch 7051400 ...

Page 91: ...5 7051900 Front Panel Assembly 6 7052100 Switch and Paddle Assembly 7 401179 Paddle Cover 8 S 6143 6 32 x 1 Round Head Machine Screw 9 S 6144 Hex Nut 6 32 Grade 2 10 S 8771 Screw MS 10 24 x 3 8 RHP ZN Grade 2 11 S 7223 Split Lock Washer 10 ZN 12 S 849 Hex Nut 10 24 Grade 2 13 FH 1310 Connector Cord Heyco 3231 Replaces 006 1235 8 N S FH 1309 Lock Nut 1 2 with Pipe Threads 14 S 1430 1 4 Flat Washer ...

Page 92: ...9 Parts List 92 PNEG 250 Pan Feeders Flex Flo Hopper Level Control Assembly ...

Page 93: ...Auto Manual Push Button Switch 7 FLX 4805 Paddle Retainer Assembly 8 FH 1310 Connector Cord Heyco 3231 Replaces 006 1235 8 9 FH 1309 Lock Nut 1 2 with Pipe Threads 10 S 7223 Split Lock Washer 10 ZN 11 S 849 Hex Nut 10 24 Grade 2 12 S 7213 Screw SMSAB 10 x 3 8 HWH ZN 13 S 8771 Screw MS 10 24 x 3 8 RHP ZN Grade 2 14 S 6151 Lock Washer 10 15 S 7319 Screw MS 6 32 x 7 8 RHS ZN Grade 2 16 S 6144 Hex Nut...

Page 94: ...9 Parts List 94 PNEG 250 Pan Feeders Flex Flo Level Control Switch FLX 3802 ...

Page 95: ...Hex Nut 5 FLX 3940 Paddle 6 FLX 3981 Mounting Bracket 7 S 6674 Screw MS 1 4 20 x 1 2 THS ZN Grade 2 8 S 2041 1 4 Lock Washer 9 S 1102 Hex Nut 1 4 20 ZN Grade 2 10 FLX 3842 Unimax Switch 11 FLX 4196 Body Assembly 12 FLX 3980 Electrical Box Cover 13 FLX 3943 Paddle Retainer 14 S 6161 10 16 x 3 8 Washer Head Self tapping Screw 15 S 7319 Screw MS 6 32 x 7 8 RHS ZN Grade 2 N S FLX 3982 Mounting Bracket...

Page 96: ...9 Parts List 96 PNEG 250 Pan Feeders Winching and Miscellaneous Accessories ...

Page 97: ...98592 Leedy 3000 Lbs Overhead Winch 7 294000 Scissor Hanger 8 7098631 Auger Tube Hanger 9 7099254 Pulley Hanger 10 7097393 1 3 4 Pulley w Eye Bolt 11 7097394 3 1 2 Cast Pulley 12 7097396 1 4 x 3 1 2 Lag Screw Hook 13 7097927 1 4 20 x 3 1 2 Machine Bolt Hook w Nut 14 7099255 Winch Cable Adjuster 15 S 8762 Clamp 3 16 Cable Zinc Plated 16 7097498 3 16 x 3 16 Nico Sleeve 17 7097497 1 8 x 3 16 Nico Sle...

Page 98: ...9 Parts List 98 PNEG 250 Pan Feeders Winching and Miscellaneous Accessories Continued ...

Page 99: ...98592 Leedy 3000 Lbs Overhead Winch 7 294000 Scissor Hanger 8 7098631 Auger Tube Hanger 9 7099254 Pulley Hanger 10 7097393 1 3 4 Pulley w Eye Bolt 11 7097394 3 1 2 Cast Pulley 12 7097396 1 4 x 3 1 2 Lag Screw Hook 13 7097927 1 4 20 x 3 1 2 Machine Bolt Hook w Nut 14 7099255 Winch Cable Adjuster 15 S 8762 Clamp 3 16 Cable Zinc Plated 16 7097498 3 16 x 3 16 Nico Sleeve 17 7097497 1 8 x 3 16 Nico Sle...

Page 100: ...witch 3 7097536 Non metallic Control Box 4 7097538 Switch Bracket 5 7097540 Channel Mounting Bracket 6 7097541 Control Box Mounting Bracket 7 7097554 3 PDT Gen Purp Relay 8 7097555 Relay Base 9 7097529 Switch Activator Block 10 E171 A1096 Channel Clip 11 S 4198 1 4 20 Wing Nut 12 7097640 Overhead Control Box Plate 13 S 6150 6 Gang Terminal Block ...

Page 101: ...itch ON OFF OFF SPDT 3 Position 2 7097460 8 Pole Terminal Switch 3 7097476 250V Red Light 4 7097536 Non metallic Control Box 5 7097542 Control Box Mount Plate 6 7097641 Main Control Box Plate 7 E160 1137 Ground Plate Assembly 8 7097426 Switch Momentary 9 FLX 3413 24 Hours Time Clock 10 HH 1442 SPST Toggle Switch ...

Page 102: ...9 Parts List 102 PNEG 250 Pan Feeders Winch Assembly Parts ...

Page 103: ...box 2 7097544 Motor Mount Support 3 7097545 Motor Mount 4 7097580 Cable Drum 5 7097581 Winch Bracket 6 7097582 Motor Adjustment Bracket 7 7097583 Belt Guard 8 7097584 Drive Sheave 9 16 0027 Driven Sheave 10 7097586 A V Belt 11 S 6077 3 8 x 2 U Bolt 12 7097632 1 3 HP TEFC Motor 13 7099608 Manual Drive Yoke ...

Page 104: ...ale Assembly 7100751 650 Lbs Hopper Scale Assembly 7100751 Parts List Ref Part Description Qty 1 C2000297 650 Lbs Hopper Scale Sub Assembly 1 2 7100655 Hopper Scale Hanger 300 400 550 2 3 7100654 Hopper Scale Hanger 120 200 2 4 7100484 Hopper Scale GS3000 1 ...

Page 105: ... Scale Beam Stop Bracket 1 4 7100650 Bearing Bracket 1 5 E170 A1007 Switch Box 1 6 S 4275 Bolt HHTB 5 16 18 x 3 4 ZN Grade 5 10 7 S 1147 Split Lock Washer 5 16 ZN 10 8 S 396 Hex Nut 5 16 18 YDP Grade 2 10 9 S 8978 Screw TCSF 10 32 x 1 2 HWH ZN 7 10 7100484 Hopper Scale GS3000 1 11 7100653 Frame Hanger 8 12 S 248 Flat Washer 3 8 x 7 16 I D x 1 O D YDP 8 13 S 7062 Eye Bolt 3 8 16 x 2 1 4 Zinc 4 14 S...

Page 106: ...9 Parts List 106 PNEG 250 Pan Feeders Switch Box E170 A1007 ...

Page 107: ...co 3231 Replaces 006 1235 8 2 8 FH 1309 Lock Nut 1 2 with Pipe Threads 2 9 S 9235 Washer Locket 4 ZN 2 10 S 7178 Screw MS 4 40 x 3 4 RHS 2 11 S 7054 Hex Nut 4 40 ZN Grade 2 2 12 S 8816 Screw SMSAB 4 x 1 4 PHP ZN Grade 2 4 13 S 7938 Terminal Single 90 Flange 16G 8 14 053 1012 3 Wire Nut Yellow 4 15 C1000100 Cord 650 Lbs Hopper Scale 2 16 E105 1055 Wires Hopper Scale 1 17 FLX 4561 Gasket Electrical ...

Page 108: ...108 PNEG 250 Pan Feeders 10 Wiring Diagram Rooster Power Winch Wiring Diagram ...

Page 109: ... OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth in the Limited Warranty which shall not exceed the amount paid for the product purchased This warranty is not transferable and applies only to the original end user GSI shall h...

Page 110: ... with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com ...

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