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Part No. 4801-5307 Rev 2-15

Evolution 3000 and 3001

55 of 70

9.14 Connecting PowerTrak Natural Auxiliary Switches to Evolution

3000 & 3001

PowerTrak

AUX

SWITCH

CONTROLLER

AC IN

HO

T

NE

UT

.

LOW

E

R

GN

D.

HO

T

OU

T

CLOS

E

IN

OP

E

N

IN

CO

M

UP

P

E

R

NOTE: If curtain is setup to pull curtain up to open, then reverse wires

connected to 'Upper' and 'Lower' terminals.

Inset A

Inset B

Inset A

Natural Auxiliary

Input

WARNING!

LOW VOLTAGE!

Keep Separate From

High Voltage Wires!

Inset B

PCB 169

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Summary of Contents for Evolution 3000

Page 1: ...l Evolution 3000 and 3001 CUMBERLAND Assumption IL 62510 Phone 217 226 4421 Fax 217 226 4420 Evolution 3000 and 3001 Environmental Controller Cumberland Date 05 18 15 1004 E Illinois St Assumption IL...

Page 2: ...6 4 4 Variable Stages 17 6 5 Historical Data 17 6 5 1 Room Temperature 17 6 5 2 Humidity 1 Room Humidity 2 Cooler 18 6 5 3 Water Usage 1 or 2 18 6 5 4 Ventilation Mode 18 6 5 5 Feed History 19 6 5 6 B...

Page 3: ...ing PC Network to Evolution 3000 3001 48 9 7 Connecting Alarm Device to Evolution 3000 3001 48 9 8 Connecting Water Meter to Evolution 3000 3001 49 9 9 Connecting Stage Jumpers of Evolution 3000 3001...

Page 4: ...itions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING W...

Page 5: ...z N A 1 HP 240 VAC 6607 8022 EV 3000 16 01 120 230 VAC 50 60 Hz HP 240 VAC 1 HP 240 VAC 6607 8023 EV 3000 16 02 120 230 VAC 50 60 Hz HP 240 VAC 1 HP 240 VAC 6607 8024 EV 3000 16 03 120 230 VAC 50 60 H...

Page 6: ...er meter input HHNet connection for PC compatibility 6 PowerTrak auxiliary switch inputs Feed Management Optional 2 Feed Bin Level Sensors 2 Auger Runtime Sensors 4 Belt Runtime Sensors Output Devices...

Page 7: ...NSION STAGES FRONT PANEL EVOLUTION 3001 FRONT PANEL Navigator Buttons Optional Natural Stages Stage switches ON OFF AUTO Stage On Indicators White spaces are for stickers to identify stage operations...

Page 8: ...Main Display screen The arrow buttons are used to scroll to variables that appear within the current screen of the Main Display The plus and minus buttons are used to change or modify a variable s va...

Page 9: ...COMPONENTS OR WIRES 5 4 Inlet Stages Optional inlet stages may be added to control vents curtains Up to 4 inlet stages may be added per controller unit When Auto Manual toggle switch is placed in Auto...

Page 10: ...and higher This feature locks the Program Setup screens to prevent changes Locked screens are noted by a lock symbol in the upper right of the screen The Target Conditions and Minimum Vent screens ar...

Page 11: ...nt Mode Indicates the current ventilation mode either Minimum Natural Power Transition or Tunnel 2 Room Temp The average temperature of the sensors for display Target Target Temperature 3 Outside Temp...

Page 12: ...Target Press This is the desired negative pressure in the building See Section 7 4 4 Ramping Indicates if ramping for the Target Pressure is turned on On or Off You are also allowed to turn the press...

Page 13: ...Run by this amount until set otherwise The displayed Optimum Run to the left will increase or decrease as this number is adjusted 5 Target Press This is the desired negative pressure in the building...

Page 14: ...eing used both Minimum 1 and Variable will start the vents open before a stage comes on 6 Variable Speed These settings are used to set up variable speed fan operation 7 V1 Minimum The minimum speed o...

Page 15: ...the following menu screen is shown Use the up and down arrows in the Editor to view the desired information Notice that the Light Clock and Feed Clock Stages are listed after the Inlet Conditions sect...

Page 16: ...FEED or CEVAP 4 Rtemp The Rtemp column will indicate the current temperature from which the stage is operating 5 On The current temperature setting for the on point temperature of the stage 6 Off The...

Page 17: ...operating 5 ON The ON column indicates the maximum ON temperature at which the variable speed fan will reach full speed 6 OFF The OFF column indicates the minimum ON temperature at which the fan will...

Page 18: ...ighest recorded water rate and the time of day that it occurred 3 Total For Each Day The total water usage for each day of growout 6 5 4 Ventilation Mode This screen shows the length of time in hours...

Page 19: ...e current day 3 Status The status of the belt current sensor whether the sensor is On or Off ON indicates the motor is running and OFF indicates the motor is not running 6 5 7 Stage Run Times This scr...

Page 20: ...ack up operation NOTE This is the high and low limit of the Evolution Back Up system These setting are set in the Back Up system 1 Back up High Limit The high temperature limit at which the Back up st...

Page 21: ...te provided the pressure differential is not seen during the timer period 6 High Pressure Limit Status The High Pressure alarm will send a signal to your existing alarm system when the pressure exceed...

Page 22: ...ion NOTE This is the status of the alarms Once an error has occurred the LED for Alarm Status will start blinking Use the Navigator arrows to move down to Alarm Status You will see what has failed For...

Page 23: ...Displays the cause of the tunnel error The following are the problems that could cause a Tunnel Error Tunnel Auxiliary would be when the controller has seen a closed signal from the tunnel curtain dur...

Page 24: ...ight an entry and press the ENTER button See the next section of this manual for a description of the programming screen 1 General Settings Parameters that usually need to be set when the system is in...

Page 25: ...t have to address the controllers in any particular order 3 Optimum Mode On or Off Refer to Section 7 6 2 for a detailed description of the Optimum Mode features and options 4 Growout Start Date Set t...

Page 26: ...eed Bin 2 cap angle at the top of the bin 30 or 40 11 of Rings Feed Bin 2 number of rings 1 2 3 4 or 5 12 Ring Height Feed Bin 2 ring height Measurement from the top center of one ring to the top cent...

Page 27: ...oller will start by using the Attic Inlets If enough fans turn on that the Attic Inlets are fully open the static pressure will be greater than the target A timer will start at this point If condition...

Page 28: ...erate from Active sensors will be indicated by a number starting with 1 from right to left Inactive sensors will be indicated by a or hyphen When outside is displayed outside sensor is active To use s...

Page 29: ...he total adjustment Target Adjust entered The same applies when it is at the end of the Adjust Between period and is returning to the days original Target Temperature For example this feature can be u...

Page 30: ...Temperature Differential When enabled this feature will adjust the target temperature either higher or lower by the selected number of degrees during the selected time of day a Enabled Select Yes to...

Page 31: ...hich the controller will allow tunnel ventilation NOTE The ON point for all cool tunnel stages will also be increased by this amount Refer to the following example charts and figures 11 Tunnel Fans Th...

Page 32: ...Part No 4801 5307 Rev 2 15 Evolution 3000 and 3001 32 of 70 EXAMPLE OF Target Tunnel Adjust Heat Adjust Target Tunnel Adjust Heat Adjust...

Page 33: ...a Tunnel inlet and will open during Tunnel 10 Enable Low Pressure Alarm in Tunnel Yes or No Set to Yes if it is desired to use a low pressure alarm while in the tunnel mode 11 Increase High Temperatu...

Page 34: ...f heating only operates when the curtains are in the closed position and the operating sensor is below the on temperature CSTIR Cool Stir Mode This mode setting allows the cool stage to run whether th...

Page 35: ...imum onpoint temperature of the stage Set this to the temperature you would like for the stage to start running its minimum speed setting Minimum speed setting is set at the Minimum Vent screen of the...

Page 36: ...2 Cool Stir Properties This allows stir fans to act as mixing fans during tunnel ventilation 1 Allow to operate in Tunnel Select Yes or No YES The stir fans operate in any ventilation mode NO The sti...

Page 37: ...e set to Only While then all options will have to be true or in the range before the stage is allowed to operate NOTE Override parameter settings are Only While and Always 1 Time Override When set to...

Page 38: ...ges to operate only while the time is between the times you set Otherwise when set to Always the time will not affect the stages 3 Humidity Override Run while humidity is less than XX When set to Only...

Page 39: ...get Conditions screen as described in Section 6 2 1 Feed Schedule The feed schedule selected from the Feed Clock Setup screen will appear here 2 Start Day Set the growout day in which the specific sch...

Page 40: ...o occur during the feed cycle 3 Growout Schedules used by Ramp 1 1 Set the number of schedules from one up to five The next schedule will start after you have reached the growout day that your schedul...

Page 41: ...een 0001 and 9999 NOTE Record the password in a convenient retrievable location 7 14 Diagnostics The Diagnostics screen is for qualified technician use only and can only be changed by using the servic...

Page 42: ...25 57 Loss of Echo Bin may be empty or a sensor error 58 239 Sensing Feed Value should be based on level of feed with 58 being approximately full 240 255 Error Could represent empty but probably a def...

Page 43: ...es In the EV 3000 or 3001 there are a total of four relay strips Three will be N O and one will be a Fail Safe The operator must insure that the Fail Safe relay strip is connected only to stages that...

Page 44: ...Curtain Aux Switches Separate From AC Wires View of Enclosure Rear View of Front Panel PCB 169 PCB 167 Power Ventilation PCB 167 Natural Ventilation Backup Connection Local Network Connection Stage R...

Page 45: ...cating with the PCB170 Board A slow AMBER flash If this LED has a slow Amber flash then a problem exists with the local network communication between PCB168 and PCB170 LOCAL NET ADDRESS Local addresse...

Page 46: ...1 46 of 70 9 3 Connecting Temperature Sensor to Evolution 3000 3001 Warning Tape Shields To Prevent Bare Wires From Touching PCB 169 WARNING LOW VOLTAGE Keep Separate From High Voltage Wires Inset A N...

Page 47: ...000 3001 9 5 Connecting Humidity Sensor to Evolution 3000 3001 Inset A Inset A Red Wht Blk COM OUT EXC Pressure Sensor WARNING LOW VOLTAGE Keep Separate From High Voltage Wires Inset A Inset A Humidit...

Page 48: ...A Twisted Pair Cable WARNING LOW VOLTAGE Keep Separate From High Voltage Wires Inset A NOTE The internal wiring shows the condition of the relay during normal conditions no alarm present During an ala...

Page 49: ...Rev 2 15 Evolution 3000 and 3001 49 of 70 9 8 Connecting Water Meter to Evolution 3000 3001 Inset A Water Meter 1 WARNING LOW VOLTAGE Keep Separate From High Voltage Wires Inset B Water Meter 2 Inset...

Page 50: ...ol Negative Tunnel Fan COOL 2 Cool Tunnel Fan COOL 3 Heat Stage HEAT Stage NOT in Back up No Jumper installed Fail safe relays NOTE Fail safe written on relay board Stage harness connector cables to t...

Page 51: ...ach Power Trak outlet If Additional Power Traks are needed Then use of relay boxes is necessary to separate the load NOTE All PowerTrak units will connect the same Inset A Unit 2 Vents Unit 2 Vents CO...

Page 52: ...rtain up to open then reverse wires connected to OPEN and CLOSE terminals NOTE Only 1 Power Trak can be connected to each Power Trak outlet If Additional Power Traks are needed Then use of relay boxes...

Page 53: ...same Inset C Unit 2 Vents Inset A WARNING Keep High Voltage Or AC Separate From Low Voltage Wires Do not perform modifications or wiring with voltage applied Inset B Vent Override PT Hot Open Close In...

Page 54: ...UPPER NOTE If curtain is setup to pull curtain up to open then reverse wires connected to Upper and Lower terminals Inset A Tunnel Aux Input Open AUX Close AUX Com Inset A Tunnel Auxiliary Input See N...

Page 55: ...3001 PowerTrak AUX SWITCH CONTROLLER AC IN HOT NEUT LOWER GND HOT OUT CLOSE IN OPEN IN COM UPPER NOTE If curtain is setup to pull curtain up to open then reverse wires connected to Upper and Lower te...

Page 56: ...Part No 4801 5307 Rev 2 15 Evolution 3000 and 3001 56 of 70 9 15 Power Supply Connection...

Page 57: ...wire stages to heating cooling equipment Stage numbers are shown on label affixed to inside top of controller box Connecting Power from Breaker to a Heat Stage And a Cool Stage in the Evolution 3000...

Page 58: ...Network Backup to the Evolution 3000 3001 NOTE Harness to connect Local Network and Back up together are connected included in the Back up and 16 Stage Expansion units Warning Tape Shield To Prevent...

Page 59: ...413 42 4 5 8 12 493 68 20 6 836 93 33 9 24 055 43 6 1 12 325 68 5 20 3 6 779 93 4 34 1 23 82 43 3 6 3 12 215 68 9 20 5 6 695 93 9 34 4 23 472 43 9 6 6 12 051 69 4 20 8 6 612 94 5 34 7 23 13 44 4 6 9...

Page 60: ...ural Ventilation 6607 8024 EV 3000 16 03 With Power and Natural Ventilation 6607 8025 EV 3001 16 00 No curtain output 6607 8026 EV 3001 16 01 With Power Ventilation 6607 8027 EV 3001 16 02 With Natura...

Page 61: ...6607 8031 EV Variable 4KW 4HP 2 Outputs 6607 8032 EV Variable 8KW 8HP 4 Outputs 6607 8033 EV VAR Manual Auto 4KW HP 2 Outputs 6607 8034 EV VAR Manual Auto 8KW HP 4 Outputs Feed Management 6407 6035 E...

Page 62: ...0 EV 3001 Display Assy LCD Display only 6407 1538 PCB174 Dimmer M A w QA Chips 3701 6061 FLASH EV3000 For PCB170 3701 6065 FLASH EV3001 For PCB170 3701 6076 FLASH Spanish EV3000 For PCB170 3701 6077 F...

Page 63: ...on Ventilation Add on 4801 5309 MANUAL EVOLUTION BACK UP 4801 5310 MANUAL EV 3000 Power Supply 4801 5315 MANUAL EV Variable drives 4801 2997 MANUAL Secondary Sensing System 4801 3001 MANUAL Secondary...

Page 64: ...7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Legend Sensors S Main B Backup A Alarm Equipment O Brooders F Fans H Heaters T Tunnel Machine V Vent Machine Indicates dista...

Page 65: ...out and Specification 2 Stage Programming Target _____ Stage Sensors On Point Off Point Mode Timers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Modes Heat Co...

Page 66: ...__ Low Temperature Vent Delay _____ seconds Vent Anticipation _____ seconds 5 Minimum Vent Timer Cycle _____ minutes Day Timer Stages 6 Tunnel Settings Tunnel Sensors _____ Tunnel On Temperature _____...

Page 67: ...7 of 70 Cumberland Inc Poultry House Layout and Specification 7 Lighting Program Day On Time Run Time hours minutes Intensity Schedule Ramp 8 Feed Program Day On Time Run Time hours minutes Schedule R...

Page 68: ...cification 9 Back up Specifications Back Up Stages Equipment Stage Number Other Requirements Heat Cool 1 Cool 2 Cool 3 10 Alarm Specifications Alarm Settings Other Requirements High Temperature Low Te...

Page 69: ...Part No 4801 5307 Rev 2 15 Evolution 3000 and 3001 69 of 70 Cumberland Inc Poultry House Layout and Specification 12 Notes...

Page 70: ...Part No 4801 5307 Rev 2 15 Evolution 3000 and 3001 70 of 70 Copyright 2015 by Group Printed in the USA CN 317618...

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