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1. Safety

PNEG-2348

 IR Hopper Sensor Installation

7

Maintain Equipment and Work Area

•  Understand service procedures before doing work. Keep area 

clean and dry.

•     Never service equipment while it is operating. Keep hands, feet 

and clothing away from moving parts.

•     Keep your equipment in proper working condition. Replace worn 

or broken parts immediately.

ST-0003-1

Sharp Edge Hazard

•  This product has sharp edges, which can cause serious injury.

•  To avoid injury, handle sharp edges with caution and always use 

proper protective clothing and equipment.

ST-0036-2

Rotating Auger Hazard

•  Keep clear of rotating augers and moving 

parts.

•  Do not remove or modify guards or 

covers.

•     Lock-out power source before making 

adjustments, cleaning, or maintaining 
equipment.

•  Failure to follow these precautions will 

result in serious injury or death.

ST-0037-1

Summary of Contents for C2000829

Page 1: ...PNEG 2348 IR Hopper Sensor Model C2000829 Installation Manual PNEG 2348 Version 4 0 Date 02 14 22...

Page 2: ...sor Installation All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes a...

Page 3: ...he Control Box 10 IR Plus Feed Sensor Wiring Diagram for Poultry Application 11 Flex Flo Control Unit FLX 5350 Used with i Plus3 Control Box C2000822 as Hopper Level Controls 12 Flex Flo Control Unit...

Page 4: ...stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be installed...

Page 5: ...This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can re...

Page 6: ...mponents and repair parts include the current safety signs Replacement safety signs are available from the manufacturer Learn how to operate the machine and how to use controls properly Do not let any...

Page 7: ...orn or broken parts immediately ST 0003 1 Sharp Edge Hazard This product has sharp edges which can cause serious injury To avoid injury handle sharp edges with caution and always use proper protective...

Page 8: ...ign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal...

Page 9: ...all the HHCS bolt 21 with bolt head under the strap 20 Figure 2A Attaching the IR Sensor to the Hopper Ref Part Description Ref Description 5 C2000818 IR Upper Bracket 20 Hopper Strap 7 S 7002 1 4 20...

Page 10: ...nd 240V L1 black to the correct leads 3 Wire the signal wire sensor N O red in parallel with the other drop tube units to the control unit FLX 5350 This will close the loop and provide the control uni...

Page 11: ...2 3 4 WIRING DIAGRAM FOR FLEX FLO CONTROL FLX 4512 TO i PLUS3 CONTROL BOX C2000822 USED AS HOPPER LEVEL CONTROLS FOR POULTRY APPLICATION i PLUS3 CONTROL BOX C2000822 FEED SENSOR FOR HOPPER 2 i PLUS3 C...

Page 12: ...d GND Green L2 White 1 ON 2 3 4 1 ON 2 3 4 FLEX FLO CONTROL UNIT FLX 5350 i PLUS3 CONTROL BOX C2000822 FEED SENSOR FOR HOPPER 2 i PLUS3 CONTROL BOX C2000822 FEED SENSOR FOR HOPPER 1 FLEX FLO MOTOR GND...

Page 13: ...00822 FEED SENSOR FOR HOPPER 2 FLEX FLO MOTOR GND 208 230 VAC POWER SUPPLY L2 L1 BLACK WHITE GREEN Incoming Power L1 L2 M1 M2 Power L1 Power L2 COM N O Signal IN Signal Out M3 Flex Flo Motor Auxillary...

Page 14: ...ol box 1 Cut the cable to length as needed and connect the loose end to screw terminals inside the control box 2 Route the sensor cable 13 down the drop tube and fasten using cable ties 3 Connect the...

Page 15: ...low so that the out going auger runs empty b The middle hopper drop tube is secured such that the feed will not flow into the sensor c The same criteria will apply when the feed line is raised d All...

Page 16: ...2 1 7 S 7002 Nut Wing 1 4 20 SS 2 8 FH 1309 Nut Lock 1 2 with Pipe Threads 2 9 1001 2597 Nut Lock 8 32 KEP Hex Z 3 10 S 10209 Threaded Stud 8 32 x 2 Zinc Plated 3 11 VF3 1212 Plug 4 Pin Deutsch Style...

Page 17: ...on behalf of a claimant without prior written authorization from the GSI warranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user GSI sh...

Page 18: ...the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illin...

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