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1. Safety

6

PNEG-2348

 IR Hopper Sensor Installation

Safety Cautions

Use Personal Protective Equipment

Eye 
Protection

Hearing 
Protection

Hand 
Protection

Head 
Protection

Respiratory 
Protection

Foot 
Protection

Fall 
Protection

•     Use appropriate personal protective equipment:

•     Wear clothing appropriate to the job.

•     Remove all jewelry.

•     Tie long hair up and back.

ST-0004-1

Follow Safety Instructions

•  Carefully read all safety messages in this manual and 

safety signs on your machine. Keep signs in good condition. 
Replace missing or damaged safety signs. Be sure new 
equipment components and repair parts include the current 
safety signs. Replacement safety signs are available from 
the manufacturer.

•     Learn how to operate the machine and how to use controls 

properly. Do not let anyone operate without instruction.

•     If you do not understand any part of this manual or need 

assistance, contact your dealer.

ST-0002-1

Install and Operate Electrical Equipment Properly

•  Electrical controls must be installed by a qualified electrician and 

must meet the standards set by applicable local codes (National 
Electrical Code for the US, Canadian Electric Code, or EN60204 
along with applicable European Directives for Europe).

•  Lock-out power source before making adjustments, cleaning, or 

maintaining equipment.

•  Make sure all equipment is properly grounded.

ST-0027-4

Summary of Contents for C2000829

Page 1: ...PNEG 2348 IR Hopper Sensor Model C2000829 Installation Manual PNEG 2348 Version 4 0 Date 02 14 22...

Page 2: ...sor Installation All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes a...

Page 3: ...he Control Box 10 IR Plus Feed Sensor Wiring Diagram for Poultry Application 11 Flex Flo Control Unit FLX 5350 Used with i Plus3 Control Box C2000822 as Hopper Level Controls 12 Flex Flo Control Unit...

Page 4: ...stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be installed...

Page 5: ...This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can re...

Page 6: ...mponents and repair parts include the current safety signs Replacement safety signs are available from the manufacturer Learn how to operate the machine and how to use controls properly Do not let any...

Page 7: ...orn or broken parts immediately ST 0003 1 Sharp Edge Hazard This product has sharp edges which can cause serious injury To avoid injury handle sharp edges with caution and always use proper protective...

Page 8: ...ign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal...

Page 9: ...all the HHCS bolt 21 with bolt head under the strap 20 Figure 2A Attaching the IR Sensor to the Hopper Ref Part Description Ref Description 5 C2000818 IR Upper Bracket 20 Hopper Strap 7 S 7002 1 4 20...

Page 10: ...nd 240V L1 black to the correct leads 3 Wire the signal wire sensor N O red in parallel with the other drop tube units to the control unit FLX 5350 This will close the loop and provide the control uni...

Page 11: ...2 3 4 WIRING DIAGRAM FOR FLEX FLO CONTROL FLX 4512 TO i PLUS3 CONTROL BOX C2000822 USED AS HOPPER LEVEL CONTROLS FOR POULTRY APPLICATION i PLUS3 CONTROL BOX C2000822 FEED SENSOR FOR HOPPER 2 i PLUS3 C...

Page 12: ...d GND Green L2 White 1 ON 2 3 4 1 ON 2 3 4 FLEX FLO CONTROL UNIT FLX 5350 i PLUS3 CONTROL BOX C2000822 FEED SENSOR FOR HOPPER 2 i PLUS3 CONTROL BOX C2000822 FEED SENSOR FOR HOPPER 1 FLEX FLO MOTOR GND...

Page 13: ...00822 FEED SENSOR FOR HOPPER 2 FLEX FLO MOTOR GND 208 230 VAC POWER SUPPLY L2 L1 BLACK WHITE GREEN Incoming Power L1 L2 M1 M2 Power L1 Power L2 COM N O Signal IN Signal Out M3 Flex Flo Motor Auxillary...

Page 14: ...ol box 1 Cut the cable to length as needed and connect the loose end to screw terminals inside the control box 2 Route the sensor cable 13 down the drop tube and fasten using cable ties 3 Connect the...

Page 15: ...low so that the out going auger runs empty b The middle hopper drop tube is secured such that the feed will not flow into the sensor c The same criteria will apply when the feed line is raised d All...

Page 16: ...2 1 7 S 7002 Nut Wing 1 4 20 SS 2 8 FH 1309 Nut Lock 1 2 with Pipe Threads 2 9 1001 2597 Nut Lock 8 32 KEP Hex Z 3 10 S 10209 Threaded Stud 8 32 x 2 Zinc Plated 3 11 VF3 1212 Plug 4 Pin Deutsch Style...

Page 17: ...on behalf of a claimant without prior written authorization from the GSI warranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user GSI sh...

Page 18: ...the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illin...

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