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4

S

ection

 2 — i

mportant

 S

afe

 o

peration

 p

racticeS

Safety Frame (OPS)

1. 

Your vehicle is equipped with a operator 

protective structure (OPS) which must be 

maintained in a fully functional condition. Use 

care when driving through doorways or spaces 

with a low overhead.

a. 

Never modify the OPS in any way.

b. 

Never attempt to straighten or reweld 

any part of the main frame if damaged. 

Doing so may weaken the structure 

and endanger your safety. Replace a 

damaged OPS immediately.

c. 

Never secure any parts other than Cub 

Cadet approved accessories on the 

main frame or attach the safety frame 

with anything other than the special 

fasteners specified.

d. 

Never attach ropes, chains, or cables to 

the OPS for pulling purposes.

e. 

Although the OPS, when used with a 

properly secured seat belt, provides a 

crush-protective environment in the 

event of a tip-over or rollover, never 

take unnecessary risks.

Children

1. 

Tragic accidents can occur if the operator is 

not alert to the presence of children. Children 

are often attracted to the vehicle. They do not 

understand the dangers. Never assume that 

children will remain where you last saw them. 

Avoid run over accidents. 

a. 

Keep children out of the immediate 

area of the vehicle and in watchful care 

of a responsible adult other than the 

operator.

b. 

Be alert and turn the vehicle off if a 

child enters the area.

c. 

Before and while backing, look behind 

and down for small children.

d. 

Never carry small children, they may fall 

off and be seriously injured or interfere 

with safe vehicle operation.

e. 

Use extreme care while approaching 

blind corners, doorways, shrubs, trees 

or other objects that may block your 

vision of a child who may run into the 

path of the vehicle.

f. 

Remove key when vehicle is unattended 

to prevent unauthorized operation.

2. 

Never allow children under 16 years old to 

operate this vehicle. Children 16 years old and 

over should read and understand the operation 

instructions and safety rules in this manual and 

should be trained and supervised by a parent 

and has obtained a state-issued motor vehicle 

driver’s license.

3. 

Do not let children ride in the cargo bed, in 

the driver’s or passenger’s lap or anywhere 

other than the passenger seat. Never give small 

children a ride; not even in the passenger seat. 

The passenger seat belts, handholds and seat 

height are not designed to accomodate the 

safe transport of small children. 

 

Service

Safe Handling Of Fuel:

1. 

To avoid personal injury or property damage, use 

extreme care in handling fuel. Fuel is extremely 

flammable and the vapors are explosive. Serious 

personal injury can occur when fuel is spilled on 

yourself or your clothes which can ignite. Wash 

your skin and change clothes immediately.

a. 

Use only an approved fuel container.

b. 

Never fill containers in the cargo bed 

inside a vehicle or on a truck or trailer 

bed with a plastic liner. Always place 

containers on the ground away from 

your vehicle before filling.

c. 

When practical, remove gas-powered 

equipment from the truck or trailer and 

refuel it on the ground.  If this is not 

possible, then refuel such equipment 

on a trailer with a portable container, 

rather than from a fuel dispenser 

nozzle.

d. 

Keep the nozzle in contact with the rim 

of the fuel tank or container opening at 

all times until fueling is complete. Do 

not use a nozzle lock-open device.

e. 

Extinguish all cigarettes, cigars, pipes 

and other sources of ignition.

f. 

Never fuel vehicle indoors.

g. 

Never remove gas cap or add fuel while 

the engine is hot or running. Allow 

engine to cool at least five minutes 

before refueling.

h. 

Never over fill fuel tank. Fill tank to no 

more than ½ inch below bottom of filler 

neck to allow space for fuel expansion.

i. 

Replace fuel cap and tighten securely.

j. 

If fuel is spilled, wipe it off the 

equipment. Push vehicle away from 

spilled fuel. Wait 5 minutes before 

starting the engine. 

k. 

To reduce fire hazards, keep engine 

compartment and exhaust system free 

of grass, leaves, or other debris build-

up. Clean up oil or fuel spillage and 

remove any fuel soaked debris.

l. 

Never store the vehicle or fuel container 

inside where there is an open flame, 

spark or pilot light as on a water heater, 

space heater, furnace, clothes dryer or 

other gas appliances.

m.  Avoid injury from explosion or fire. 

DO NOT carry fuel or other flammable 

liquids in vehicle or cargo bed. 

General Service

1. 

Never run an engine indoors or in a poorly 

ventilated area. Engine exhaust contains 

carbon monoxide, an odorless and deadly gas.

2. 

Before cleaning, repairing, or inspecting, make 

certain all moving parts have stopped. Remove 

the ignition key to prevent unintended starting. 

3. 

Check brake and parking brake operation 

frequently as it is subjected to wear during 

normal operation. Adjust and service as 

required.

4. 

 Keep all nuts, bolts, and screws tight to be sure 

the equipment is in safe working condition.

5. 

Never tamper with the safety interlock system 

or other safety devices. Check their proper 

operation regularly.

6. 

Never attempt to make adjustments or repairs 

to the machine while the engine is running.

7. 

Do not change the engine governor settings or 

over-speed the engine. The governor controls 

the maximum safe operating speed of the 

engine. 

8. 

Maintain or replace safety and instruction 

labels, as necessary. 

9. 

According to the Consumer Products Safety 

Commission (CPSC) and the U.S. Environmental 

Protection Agency (EPA), units in this product 

category have an Average Useful Life of seven 

(7) years, or approximately 400 hours of 

operation.  To extend the life of your unit, and 

specifically after (7) years of ownership or at 

400 hours of operation, have the unit inspected 

annually by an authorized service dealer to 

ensure that all mechanical and safety systems 

are working properly and not worn excessively.  

Failure to do so can result in accidents, injuries 

or death.  See Section 5 of this Operators 

Manual for Maintenance and Service schedules.

10. 

Observe proper disposal laws and regulations 

for gas, oil, etc. to protect the environment.

Do:

1. 

Travel straight up and down slopes, not across. 

Exercise extreme caution when changing 

direction on slopes.

2. 

Travel slowly while on a slope. Always keep the 

speed limited when going down slopes to take 

advantage of the engine braking action.

3. 

Keep all movement on the slopes slow and 

gradual. Avoid starting or stopping on a slope.

4. 

Avoid slopes with slippery, loose, or bumpy 

surfaces as they are especially hazardous.

5. 

Use extra care while carrying cargo. It may 

affect the stability of the vehicle. Spread the 

load evenly and secure to prevent movement.

 

Do Not:

1. 

Do not travel near drop-offs, ditches or 

embankments. The vehicle could suddenly turn 

over if a wheel goes over the edge of a cliff, 

ditch, or if an edge caves in.

2. 

Do not stop or start suddenly when going 

uphill or downhill. Be especially cautious when 

changing direction on slopes. 

3. 

Do not turn sideways to the hill. The vehicle 

may roll over. If you must turn, go slow and do 

so carefully and gradually.

4. 

Do not carry cargo or tow loads on steep slopes.

Towing

1. 

Always use an approved hitch and hitch point 

provided on the utility vehicle.

2. 

Do not tow more than 500 lbs. rolling weight 

(i.e. trailer plus cargo).

3. 

Never load more than 85 lbs. tongue weight on 

tow bracket provided.

4. 

Go slow and use extra care when towing a 

trailer. Allow for increased braking distance. 

Load trailer properly.

5. 

Do not tow heavy loads on slopes greater than 

5° incline. When going downhill or turning, the 

extra weight tends to push the tow vehicle and 

may cause you to lose control (i.e. braking and 

steering ability are reduced, towed equipment 

may jack-knife and cause utility vehicle to 

overturn).

Cargo Bed Loading/Operation

1. 

Do not exceed vehicle’s Total Payload Capacity 

rating of 850 lbs. This includes operator, 

passenger, accessories, attachments, tongue 

weight and cargo.

2. 

Do not exceed 350 lbs. load in cargo bed.

3. 

Spread load evenly and secure to prevent 

movement.

4. 

Do not load above height of cargo bed. 

Load could shift forward and injure driver or 

passenger.

5. 

Avoid loads which exceed the physical 

dimensions of cargo bed.

6. 

Go slow. Heavy loads will affect steering, 

braking, stability, and overall handling of the 

vehicle. Limit loads to those that can be safely 

controlled.

7. 

Avoid sudden starts, stops, and turns which 

could cause load to shift.

Cargo Bed Lift

1. 

Stop vehicle on level ground and set Parking 

Brake before raising cargo bed.

2. 

Empty heavy cargo by hand.

3. 

Do not operate vehicle with cargo bed in raised 

position.

4. 

Do not operate vehicle with cargo bed 

unlatched. Always latch upon manually 

lowering cargo bed. 

Summary of Contents for Challenger 400

Page 1: ...UCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY Form No 769 12196 March 13 2017 Utility Vehicle Challenger 400...

Page 2: ...lease be aware that this Operator s Manual may cover a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable...

Page 3: ...he utility vehicle without the seat belt fastened can result in death or injury 23 Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance or perso...

Page 4: ...r or other gas appliances m Avoid injury from explosion or fire DO NOT carry fuel or other flammable liquids in vehicle or cargo bed General Service 1 Never run an engine indoors or in a poorly ventil...

Page 5: ...quipped with low permeation fuel lines and fuel tanks for evaporative emission control Please contact Customer Support for information regarding the evaporative emission control configuration for your...

Page 6: ...mbol Description WARNING RIDERS FALLING Riders can fall off and be seriously injured or killed MAX 15 WARNING SLOPES Do not operate on slopes greater than 15 WARNING CRUSH HAZARD Keep hands and other...

Page 7: ...ns multiple displays indicator lights and mode buttons It displays Fuel Level Vehicle Speed KM H MPH Gear Selection F N or R and the Odometer reading when the key is turned to the ON position In addit...

Page 8: ...enter console between the seats When engaged the differential lever locks the rear differential giving equal power to both rear wheels See Figure 3 7 In addition when the differential lock lever is in...

Page 9: ...or gate openings and other overhead objects such as utility lines and tree branches Overhead objects could catch the OPS and upset the utility vehicle 2 Do not modify the OPS by drilling holes for or...

Page 10: ...als See Seats section in Controls Features page 8 2 Adjust the seat belt to fit comfortably around your lap then buckle the seat belt WARNING Do not operate the vehicle without the OPS in place and th...

Page 11: ...bles you need to take into account Length and width Measure the size of your truck or trailer by taking width and length measurements at the floor level Compare these measurements to the width and len...

Page 12: ...es on the edge of the trailer or truck bed See Figure 4 7 Figure 4 7 5 Use tie down straps or cables to secure the ramps to the trailer or truck via the bumper steel bumpers only or trailer hitch safe...

Page 13: ...es P Inspect Clean CVT Air Filter P Inspect Front and Rear Shocks P Lubricate A Arms P Tighten Lug Nuts P Inspect OPS and Seat Belts P Inspect Tires P Change Transaxle Oil P Change more frequently if...

Page 14: ...ed tire pressure can reduce the life of the tire Check tire pressures before each use Seat Belts Check proper function before each use Replace seat belt assembly if any damage is found If damage is no...

Page 15: ...ry posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling IMPORTANT If remov...

Page 16: ...See Figure 6 13 Bolts Figure 6 13 2 Remove brake caliper assembly from brake disc See Figure 6 14 IMPORTANT Do not let the caliper hang from the brake hose Stressing the brake hose can damage it and...

Page 17: ...per function before each use or daily Contact your Cub Cadet dealer and replace the belt assembly if any damage is found If an accident has occurred which may have damaged the OPS have the OPS thoroug...

Page 18: ...ine misfires under load 1 Faulty spark plug 2 Stale or dirty fuel 3 Plugged fuel filter 4 Faulty coil or wire Engine does not restart when warm 1 Poor quality fuel 2 Very hot weather conditions 3 Fuel...

Page 19: ...ted 5 Fuel filter plugged 6 Fuel line pinched or kinked 7 Fuel pump output not adjusted to specification 8 Improper fuel 9 Air cleaner element plugged Starter does not work 1 Loose or corroded connect...

Page 20: ...ditional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard LED headlights Standard Dimensions Length Width 98 6 x 49 0 98 6 x 51 6 w roof Tread Center F 41 8 R 39 5 Height Overall 75...

Page 21: ...el Kit Includes 4 Rims Lug Nuts 39A70087100 Fender Kit Blue 39A70061100 Fender Kit Camo 39A70089100 Fender Kit Red 39A70065100 Folding Polycarbonate Windshield 39A70063100 Full Acrylic Windshield 39A7...

Page 22: ...period of two years The warranty period begins on the date the outdoor equipment is delivered to an ultimate purchaser or first placed into service Subject to certain conditions and exclusions as sta...

Page 23: ...cause of the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still elig...

Page 24: ...site at www mtdcanada com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer...

Page 25: ...ONS DE CE MANUEL AVANT D UTILISER VOTRE V HICULE UTILITAIRE LE NON RESPECT DE CES INSTRUCTIONS PEUT ENTRA NER DES BLESSURES CORPORELLES Formulaire 769 12196 13 mars 2017 V hicule utilitaire Challenger...

Page 26: ...e ses caract ristiques et son fonctionnement Veuillez noter que ce manuel peut mentionner une vaste gamme de sp cifications techniques concernant diff rents mod les Les caract ristiques d crites ou il...

Page 27: ...ins de s curit Si le conducteur ou le passager ne porte pas sa ceinture de s curit en cas de renversement de graves blessures ou la mort peuvent s ensuivre 23 L utilisation inappropri e du v hicule ou...

Page 28: ...e plein h Ne remplissez pas trop le r servoir de carburant Laissez un espace d environ sous le col de remplissage du r servoir pour permettre l expansion du carburant i Replacez le bouchon du r servoi...

Page 29: ...lateur peut provoquer l emballement du moteur et entra ner son fonctionnement des vitesses dangereuses Ne modifiez jamais le r glage d usine du r gulateur Avisconcernantles missionsdegaz Les v hicules...

Page 30: ...quent de tomber ce qui peut cause de graves blessures voire la mort MAX 15 AVERTISSEMENT PENTE N utilisez pas le v hicule sur une pente sup rieure 15 AVERTISSEMENT RISQUE DE COINCEMENT Tenez vos mains...

Page 31: ...e la position MARCHE ON l cran affiche le niveau de carburant la vitesse de d placement km h ou mi h le mode de d placement marche avant marche arri re neutre et l odom tre Le t moin de ceinture de s...

Page 32: ...ulons dans les quatre autres trous du plateau Serrez les boulons un couple de 170 pi lb Voir Figure 3 6 Figure 3 6 Anneauxd arrimage Les anneaux d arrimage sont utilis s pour s curiser une charge dura...

Page 33: ...ager 1 V rifiez bien la hauteur libre dans la zone de travail V rifiez bien l espace libre avant de passer par un portail sous des branches basses ou sous des lignes lectriques etc Les objets suspendu...

Page 34: ...servoir jusqu la base du col de remplissage Utilisez un carburant ayant un indice d octane de 87 ou plus 10 d thanol maximum 6 Apr s avoir termin de faire le plein pressez le bouchon sur le col de re...

Page 35: ...hargement du v hicule utilitaire AVERTISSEMENT Fixez bien les rampes de chargement sur la camionnette ou sur la remorque avec des sangles ou des c bles de fixation pour emp cher le d placement des ram...

Page 36: ...les rampes de chargement ad quates pour charger le v hicule utilitaire en toute s curit sur la camionnette ou sur la remorque suivez les instructions ci apr s pour commencer le chargement 1 Soyez tr...

Page 37: ...er les suspensions avant et arri re P Lubrifier les bras triangulaires P Serrer les crous de roue P V rifier la structure de protection et les ceintures de s curit P V rifier les pneus P Changer l hui...

Page 38: ...u tableau de bord cela peut entra ner des dommages Pressiondespneus AVERTISSEMENT Une pression d air excessive du pneu sup rieure 14 psi peut causer l clatement du pneu et ainsi entra ner de graves bl...

Page 39: ...es lunettes de protection et des gants lorsque vous manipulez une batterie Ne placez pas d objets m talliques entre les deux bornes de la batterie et ne laissez pas un objet m tallique entrer en conta...

Page 40: ...ue vous soulevez l arri re du v hicule 5 Retirez les quatre crous de roue et la roue Pour remplacer les plaquettes de frein suivez les tapes ci dessous Remplacementdesplaquettesdefrein 1 Enlevez les b...

Page 41: ...et les ceintures de s curit r guli rement soit une fois tous les six mois Avant chaque utilisation v rifiez que ces composants ne sont pas endommag s et qu ils fonctionnent bien Contactez votre conces...

Page 42: ...rburant est vent ou contient de la salet 3 Le filtre carburant est bouch 4 La bobine d allumage est d fectueuse ou le fil est d fectueux Le moteur ne red marre pas 1 Le carburant est de mauvaise quali...

Page 43: ...conduit de carburant est coinc ou pli 7 Le d bit de la pompe carburant n est pas r gl selon les sp cifications 8 Le carburant n est pas appropri 9 L l ment du filtre air est bouch Le d marreur ne fon...

Page 44: ...alimentation 12 volts int gr au tableau de bord Pare chocs avant De s rie Phares DEL De s rie Dimensions Longueur largeur 98 6 x 49 0 98 6 x 51 6 avec toit Rayon Avant 41 8 et arri re 39 5 Hauteur tot...

Page 45: ...jantes et crous de roue 39A70087100 Aile bleue 39A70061100 Aile camo 39A70089100 Aile rouge 39A70065100 Pare brise repliable en polycarbonate 39A70063100 Pare brise en acrylique 39A70051100 Cabine so...

Page 46: ...ARANTIE MTD Consumer Group Inc garantit l acheteur initial et chaque acheteur subs quent que 1 l quipement pour l ext rieur a t con u construit et quip conform ment tous les r glements applicables et...

Page 47: ...t prouver que l quipement pour l ext rieur a fait l objet d abus de n gligence ou d un entretien inad quat ou si cet abus cette n gligence ou cet entretien inad quat est directement l origine m me de...

Page 48: ...icles peuvent tre couverts par une garantie s par e du fabricant Consultez la garantie du fabricant pour les termes et conditions applicables b Les articles d entretien courant tels que les lubrifiant...

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