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CTC Union EcoPart 425-435, Installation And Maintenance Manual

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Providing sustainable energy solutions worldwide

162 105 52-4    2015-11-26

Installation and Maintenance Manual

CTC EcoPart i425-i435 Pro

CTC EcoPart 425-435

IMPORTANT

READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE

Summary of Contents for EcoPart 425-435

Page 1: ...ng sustainable energy solutions worldwide 162 105 52 4 2015 11 26 Installation and Maintenance Manual CTC EcoPart i425 i435 Pro CTC EcoPart 425 435 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE ...

Page 2: ...s screws 4 Pull the cooling module by first lifting the front edge slightly with the carrying handles 5 Lift the cooling module using the carrying handles and shoulder straps 6 Lift the cooling module into the product using the carrying handles and shoulder straps Remove the carrying handles and reconnect the power cable hoses and screws Removing the cooling module ...

Page 3: ...Installation and Maintenance Manual CTC EcoPart i425 i435 Pro CTC EcoPart 425 435 162 105 52 4 2015 11 26 ...

Page 4: ... 20 3 6 Brine pump____________________________________________________ 24 4 Electrical installation__________________________________________ 25 4 1 Alarm output__________________________________________________ 25 4 2 Groundwater heating_______________________________________ 25 5 Connecting the control system__________________________ 26 5 1 CTC EcoPart i425 i435 Pro_____________________________...

Page 5: ...nd supplies it to the existing heating system in the house The heat pump is intended for commercial use and can be connected to the property s heating and hot water system according to the system example in CTC EcoLogic Pro CTC EcoPart has been designed to operate with high efficiency and low noise levels This manual does not describe the controls for CTC EcoLogic Pro or CTC Basic Display we refer...

Page 6: ...ng on type of system for the flow required Open radiator valves depending on type of system and other relevant valves Tightness test Bleed the system Check proper operation of the requisite safety valves Requisite waste pipes connected to the floor drain depending on type of system Electrical installation Power switch Correct tight wiring Requisite sensors fitted Accessories Information for the cu...

Page 7: ...the heat pump Close the safety switch before doing any work on the product The product must not be flushed with water When handling the product with a hoist ring or similar device make sure that the lifting equipment eyebolts etc are not damaged Never stand under the hoisted product Never jeopardise safety by removing bolted covers hoods or similar Never jeopardise safety by deactivating safety eq...

Page 8: ... is available in many different versions depending on how you intend to control it The CTC EcoPart i425 i435 Pro has an integrated CTC EcoLogic Pro unit that controls the heat pumps and the property s heating system The CTC EcoPart 425 435 has two CTC Basic Display units as standard instead The heat pump consists of two heat pump modules on top of each other The structure of the different sizes is...

Page 9: ...9 CTC EcoPart i425 i435 Pro General Information 1 x 230 V 1N CTC EcoPart 425 CTC EcoPart i425 Pro CTC EcoPart 430 CTC EcoPart i430 Pro 14 kW 10 kW 14 kW 14 kW ...

Page 10: ...0 0 28 5 9 6 kPa 4 1 3 kPa 5 9 6 kPa 5 5 3 5 kPa l s 0 81 0 39 0 81 0 56 LEP Low Energy Pump Electrical data Name Type Operating system Rated power Rated current IP class Max operating current Compressors Max operating current Compressor Name Type Operating system Rated power Rated current IP class Max operating current Compressors Max operating current Compressor Max starting current Operational ...

Page 11: ...ted power Rated current IP class Max operating current Compressors Max operating current Compressor Max starting current Operational data for heat pump Output from compressor 1 5 45 Output from compressor 1 5 45 Output from compressor 1 0 35 0 45 0 55 Output from compressor 1 0 35 0 45 0 55 Output from compressor 1 5 35 5 45 5 55 Output from compressor 1 5 35 5 45 5 55 1 EN14511 2007 inclusive cir...

Page 12: ...4 0 24 0 34 0 34 8 6 4 3 8 6 8 6 l s 0 68 0 48 0 68 0 68 LEP Low Energy Pump 1 Fas Electrical data Name Type Operating system Rated power Rated current IP class Max operating current Compressors Max operating current Compressor Name Type Operating system Rated power Rated current IP class Max operating current Compressors Max operating current Compressor Max starting current Operational data for h...

Page 13: ...ication concealed 13 CTC Basic Display only CTC EcoPart standard version 14 High pressure sensor 15 Drying filter 16 Low energy brine pump 17 Low pressure sensor 18 Brine sensor out 19 Expansion valve 20 Drain valve cold side Brine 21 Condenser sensor out 22 Brine sensor in 23 Heat medium in Ø28 to HP 24 Heat medium out Ø28 from HP 25 Brine out Ø28 mm to rock 26 Brine in Ø28 mm from rock 27 Adjust...

Page 14: ...EcoPart i425 i435 Pro General Information 2 4 Dimensional drawing 1760 630 1330 70 80 110 80 1330 620 110 165 80 80 596 80 80 110 80 680 Remember to leave a service area of at least 1 m in front of the product ...

Page 15: ...rge 14 Temperature brine 15 Temperature water out 16 Temperature water in 17 Control expansion valve 2 5 Refrigerant system The schematic diagram shows the refrigerant system for each integrated heat pump module 2 6 Operating range CTC EcoPart s pressure controlled operations monitoring means that the brine temperature B and heat medium temperature H can automatically be increased where this is po...

Page 16: ...perature across the condenser of up to 65 58 C Transportation Transport the unit to the installation site before removing the packaging Handle the product in the following manner Forklift Lifting band around the pallet NB Can only be used with the packaging on Unpacking Unpack the heat pump when it is placed next to its installation site Check that the product has not been damaged in transit Repor...

Page 17: ...er to protect the hoses fasten the protective edging provided around the edge of the opening in the insulation plate Adjust the length of the protective edging to suit the opening as required 2 Pass the hoses through the opening in the side cover plates and connect them Ensure that the insulation covers all parts of the brine connection to prevent ice and condensation forming 3 Then install the co...

Page 18: ...um side Primary flow heat medium side Return flow heat medium side 19 19 20 20 3 3 Heat medium side Connect the heat pump with a dimension of at least Ø35 mm so it can then be joined to a collecting pipe The non return valve and dirt filter are 1 The dimension of the collecting pipe depends on the installation Route the pipes so that no other highest point is present where air can collect and obst...

Page 19: ...ed at the factory 3 4 1 Yonos Para pump curve 3 4 2 UPMGEO pump curve Datasheet Yonos PARA RS 7 0 PWM1 WILO Intec 08 2012 Hydraulic operational area Tolerances of each curve according to EN 1151 1 2006 Heat medium pump 8 kW Yonos Para PWM 7 0 Item no 586396 303 Heat medium pump 10 12 kW Yonos Para PWM 7 5 Item no 586396 302 Heat medium pump 14 17 KW UPMGEO 25 85 130 Item no 586396 301 ...

Page 20: ...y it is important not to use any water based lubricant etc during installation It is also important that all the components are insulated against condensation to prevent the build up of ice We recommend that you follow the installation instructions from the local Heat Pump Association Dirt filter Control valve Non return valve Shut off valve Branch pipe min Ø35 mm Connection point Ø28 mm Collectin...

Page 21: ...lways check the filter 99 when filling and bleeding the brine system The mixing vessel and pump must be of a good size Valves To facilitate servicing of the cooling unit shut off valves should be fitted to both the incoming and outgoing connections Fit bifurcated valves so that you can fill and bleed the collector circuit later on Bleeding The collector circuit must not contain any air Even the sm...

Page 22: ...8c and 98d when filling Expansion vessel level vessel The vessel should be fitted to the incoming line from the borehole or ground loop at the system s highest point Bear in mind that the tank can produce condensate on its exterior Fit the safety valve 105 as shown in the schematic diagram and fit a suitable plug to the top of the vessel If the vessel cannot be fitted at the highest point a closed...

Page 23: ...screpancies Checking brine difference When the heat pump is running regularly check that the temperature difference between incoming and outgoing brine temperatures is not too large If there is a large difference one of the causes may be due to air in the system or a blocked filter If this is the case the heat pump triggers the alarm The alarm factory setting is 7 C but 9 C is permitted for the fi...

Page 24: ...tion Overload protection Approval and marking VDE CE 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 Q m h 0 1 2 3 4 5 6 7 m H 0 10 20 30 40 50 60 kPa p 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 Q l s 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 Q m h 0 10 20 30 40 50 60 W P1 EEI 0 23 8 UPML UPMXL UPMXL GEO 25 125 180 PWM 1 x 230 V 50 60 Hz Performance curves and technical data UPMXL GEO ...

Page 25: ...be used Cable approved for 230 V AC must be used for connecting this output irrespective of the load that is connected For connection information see the wiring diagram Detailed illustration from wiring diagram 4 2 Groundwater heating Groundwater too can be used as a heat source for CTC s heat pumps The groundwater is pumped up to an intermediate heat exchanger that transfers the energy to the bri...

Page 26: ...dule To change the address e g A2 to A3 see the manual for the CTC Basic Display Both the models are factory set addressed as shown above CTC EcoPart i425 i435 CTC EcoPart i425 i435 Pro A2 A1 A2 A1 A2 A1 A4 A3 A6 A5 A8 A7 Sc B A G B A G Shielding Brown White Green Brown White Green Brown White Green CTC EcoLogic Pro CTC EcoPart i425 i435 Pro CTC EcoPart i425 i435 CTC EcoPart i425 i435 Pro CTC Basi...

Page 27: ...435 The CTC EcoPart 425 435 has two CTC Basic Display units mounted behind the front panel These help the heat pump to run without external control standalone The heat pump is then controlled with a fixed return temperature or using thermostatic control The displays are also used to readdress the cooling modules if more than one product two cooling modules is connected in series e g A2 to A4 and A...

Page 28: ...eries must be partly terminated and the shielding in the communication cable must be connected to earth See below 5 3 1 Terminated position The last heat pump connected in series must be terminated This is achieved with a DIP switch located on the circuit board inside the electrical cabinet The top cooling module A2 is terminated at the factory i e DIP switch 2 is in the ON position In the bottom ...

Page 29: ...trol terminal block and PE on the mains terminal block must also be removed and replaced by the shielding which is then connected up to the next heat pump control terminal block position Sc This must be done on all heat pumps except the last cooling module in the series connection Sc B A G B A G Shielding Brown White Green Brown White Green Brown White Green ...

Page 30: ...tches in the example Last cooling module in the series connection A10 Cooling modules A1 and A2 Cooling modules A3 A9 Cooling module A10 Sc B A G B A G Shielding Brown White Green Brown White Green Brown White Green Sc B A G B A G Shielding Brown White Green Brown White Green Brown White Green Sc B A G B A G Shielding Brown White Green Brown White Green Brown White Green Connect each cable to the ...

Page 31: ...31 CTC EcoPart i425 i435 Pro General Information ...

Page 32: ...32 CTC EcoPart i425 i435 Pro General Information 5 4 Power supply and communication 400V 3N CTC EcoPart 425 435 ...

Page 33: ...33 CTC EcoPart i425 i435 Pro General Information 5 5 Power supply and communication 230V 1N CTC EcoPart 425 430 ...

Page 34: ...34 CTC EcoPart i425 i435 Pro General Information 5 6 Wiring diagram CTC i425 i435 Pro 400 V 3N ...

Page 35: ...ion B1 Primary flow sensor 1 B7 Return sensor heating circuit B21 Hot gas sensor B22 Suction gas sensor B23 Brine sensor in B24 Brine sensor out B100 High pressure sensor B101 Low pressure sensor C1 Operating condenser F20 High pressure switch G11 Charge pump G20 Brine pump K1 Contactor 1 K10 Relay 1 phase M1 Compressor Y10 Expansion valve ...

Page 36: ...36 CTC EcoPart i425 i435 Pro General Information 5 7 Cooling module 400V 3N CTC EcoPart 406 417 ...

Page 37: ...tor function B1 Primary flow sensor 1 B7 Return sensor B21 Hotgas sensor B22 Suctiongas sensor B23 Brine sensor in B24 Brine sensor out B100 Highpressure sensor B101 Lowpressure sensor C1 Capacitator compressor 1 phase F20 Highpressure switch G11 Charge pump accessory G20 Brine pump K1 Contactor 1 K10 Relay 1 phase M1 Compressor Y10 Expansion valve ...

Page 38: ...38 CTC EcoPart i425 i435 Pro General Information 5 8 Wiring diagram CTC i425 i430 Pro 230 V 1N ...

Page 39: ...ion B1 Primary flow sensor 1 B7 Return sensor heating circuit B21 Hot gas sensor B22 Suction gas sensor B23 Brine sensor in B24 Brine sensor out B100 High pressure sensor B101 Low pressure sensor C1 Operating condenser F20 High pressure switch G11 Charge pump G20 Brine pump K1 Contactor 1 K10 Relay 1 phase M1 Compressor Y10 Expansion valve ...

Page 40: ...ntactor function B1 Primary flow sensor 1 C1 Capacitator compressor 1 phase B7 Return sensor F20 Highpressure switch B21 Hotgas sensor G11 Charge pump accessory B22 Suctiongas sensor G20 Brine pump B23 Brine sensor in K1 Contactor 1 B24 Brine sensor out K10 Relay 1 phase B100 Highpressure sensor M1 Compressor B101 Lowpressure sensor Y10 Expansion valve ...

Page 41: ...onnections are tight 3 Check that sensors and the heating circ pump are connected to the power source 4 Energise the heat pump by switching on the safety switch the main switch Once the system has heated up check that all connections are tight the various systems have been bled heat is coming out into the system and warm water is coming out at the tap locations ...

Page 42: ...n and top up with water if required 7 1 Periodic maintenance After three weeks operation and then every three months during the first year Then once a year Check that the installation is free of leaks Check that the product and system are free of air bleed if needed see the section Connecting the brine system Check that the brine system is still pressurised and that the fluid level in the brine ve...

Page 43: ...played in the product which is used to control it or CTC Basic Display you should therefore consult the manual for that product to identify the alarm codes 8 3 Noise vibrations When starting up the compressor a loud noise and vibrations may occur This lasts for a few seconds and should then subside If the noise does not disappear contact your installer 8 4 CTC Basic Display If a fault occurs with ...

Page 44: ... is in conformity with requirements of the following directive auf das sich diese Erklärung bezieht konform ist mit den Anforderungen der Richtlinie EC directive on Pressure Equipment Directive PED 97 23 EC Modul A Electromagnetic Compatibility EMC 2004 108 EC MD 2006 42 EG Ecodesign Directive 2009 125 EC regulations EU 811 2013 812 2013 813 2013 814 2013 where applicable Överensstämmelsen är kont...

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Page 48: ...Enertech AB P O Box 309 SE 341 26 Ljungby Sweden www ctc se www ctc heating com ...

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