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CTA  

Instruction Manual  

MPE  

Reference:  MT0027DA  

This document may be modified without prior notice 

8

 

Revision date: 11/05/06 

Even partial reproduction is prohibited without authorisation in writing 

 

4

 

Use  

4.1

 

First start up  

Only start up the drier once you have thoroughly tested all the hydraulic, refrigeration and electrical 

connections.  

1.

 

Close the isolating valves on the drier and open the by-pass valve.  

2.

 

Check that the master switch is set to O.    

3.

 

Start the air compressor  

4.

 

Set the master switch to I.  The drier digital display panel comes ON.  

5.

 

The refrigerating compressor and the fan start after a 2 minute safety time-out.  

6.

 

Pressurise the drier by slowly opening the inlet valve.  

7.

 

Slowly open the drier exhaust valve and then close the by-pass.  

8.

 

The drier will operate until the digital display panel indicates 

00

°C (

32

°F).  

9.

 

The drier will then stop for at least 2 minutes and will only start again when the digital display panel 
indicates 

04 

°C (or 39°F).  

If the compressed air flow oscillates, it is normal for these values to be exceeded temporarily.  

10.

 

Check that the purge opens when the TEST button is pressed.    

11.

 

Check that the solenoid valve opens automatically every 5 minutes.  

The drier is now ready to run normally.  

4.2

 

Normal Start up  

The following key points will optimise daily use:   

 

Always turn your drier ON 5 to 10 minutes before the air compressor.  In this way, your compressed air will be 
treated from the first m3.     

 

Your appliance can remain ON even if compressed air production is stopped.  Its electronic regulation will 
automatically start and stop it to meet demand.  You only need to turn off your drier at night, at the 
weekend or when you go on holiday!   

 

The standard drier parameters programmed in our factory meet 90% of all applications.  If the conditions in 
your plant are standard (i.e. not a very hot environment, no partial drying upstream, no voluntary increase 
in the dew point...), do not spend time on modifying these parameters.   

 

Summary of Contents for MASTERIA MPE 004

Page 1: ...of the Air ZA du caillou 3 rue Jules Verne 69630 CHAPONOST FRANCE Phone 33 0 4 78 56 70 70 Fax 33 0 4 78 56 17 31 Instruction Manual MASTERIA compressed air dryer INSTALLATION USE MAINTENANCE Models...

Page 2: ...ce 9 5 2 Changing set points 9 5 3 Changing purging duration 10 5 4 Purge test 10 5 5 Choice temperature unit 11 6 Maintenance preparation 11 6 1 Shut down and close all circuits 11 6 2 Access inside...

Page 3: ...due to an air to air heat exchanger in all models in the range above the MPE010 The dry cold air from the drier is used to pre cool the hot wet air inlet Mechanical separation guaranteed in all opera...

Page 4: ...s install manual valves so each machine can be isolated separately Fit a safety valve to each tank or appliance containing air at a pressure higher than atmospheric pressure Fit a safety valve between...

Page 5: ...PROGRESS DO NOT ENERGISE warning panel Do not touch the master switch and do not try to start the drier if the warning panel is in place 3 Close the by pass valves up and down stream from the drier an...

Page 6: ...ratures are specified on the manufacturer s plate on the drier Unless otherwise stated dryers are designed to function in ambient conditions at a temperature of 25C Higher temperatures may reduce the...

Page 7: ...or treatment see ISO standard 8573 1 For air dryer inlet and outlet connexion s tightening be sure not to use too much screwing tight power which would damage the evaporator coil piping of the thermal...

Page 8: ...inutes and will only start again when the digital display panel indicates 04 C or 39 F If the compressed air flow oscillates it is normal for these values to be exceeded temporarily 10 Check that the...

Page 9: ...unit s electronic regulation LEDs 4 LEDs indicate the operating condition of the drier or the regulation 5 2 Changing set points General The factory programmed set point normally meets the nominal ca...

Page 10: ...on value flashes on the digital display panel Use the buttons to modify the purging duration value The adjustment range is from 1 to 10 seconds To record the new value wait 5 seconds without pressing...

Page 11: ...liance OFF as stipulated in 4 1 Lock the power supply cut out switches OPEN Lock the upstream and downstream valves CLOSED and the by pass valve OPEN Check that the appliance is depressurised by press...

Page 12: ...variation in pressure could damage the drier 3 Slowly open the upstream valve 4 Slowly close the by pass valve 7 Maintenance operation Various risks electrocution explosion The following operations m...

Page 13: ...to the solenoid purge valve 10 Open the manual valve on the purging line You must comply with the recommendations at the beginning of this chapter 8 Test and maintenance scheduling Frequency of interv...

Page 14: ...er 9 Alarm When temperature sensor is broken or short circuited the first digit point see diagram 5 1 will blink and the display show value 00 In the same time the compressor of the drier cut off Repl...

Page 15: ...low through the drier The condensates have frozen and block the passage as the probe is incorrectly positioned Compressed air does not flow through the drier Position the probe in the centre of the DT...

Page 16: ...a high evaporation pressure of raised and higher purging from the separator Correct the temperature and the air flow to pre set limits Press the red button on the Pressure switch cap F Low pressure L...

Page 17: ...5 1 1 1 3 1 5 1 85 2 2 2 4 2 8 3 2 3 50 Refrigerant Fluid R134a R407c Load gr see on the data sticker at the back panel HP Pressure switch bar 18 26 Manual Reset LP pressure controller bar 1 automatic...

Page 18: ...the operations described in 4 3 and 4 4 must be carried out Your Mast ria drier is pre fitted for an external purge with a level detection system To connect this type of purge you must 1 Raise your d...

Page 19: ...4A Label Components 006 020 025 125 AO Compressed air exhaust AI Compressed air inlet CD Condensing unit CF Condensate filter CO Condensate discharge CP Compressor CS Condensate separator CT Capillary...

Page 20: ...ng 14 2 Wiring diagrams SE00148 SE0015 SE0018 SE0017 and SE0018 Label Components M1 Compressor M2 Fan motor EC Electronic card EV Solenoid purge valve HPS High pressure switch LPS Low pressure switch...

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