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CTA  

Instruction Manual  

MPE  

Reference:  MT0027DA  

This document may be modified without prior notice 

12

 

Revision date: 11/05/06 

Even partial reproduction is prohibited without authorisation in writing 

 

MPE 010 to 125  

1.

 

Replace the upper panel by sliding it forwards to engage the lock tabs.  Screw up the rear screws of the 
upper panel.  

Otherwise, replace the front panel by sliding it downwards to engage the lock tabs.  Screw up the lower 
screws of the front panel.  

Then  

2.

 

Unlock the power supply cut-out switches.  

3.

 

Unlock the upstream and downstream valves and the by-pass valve.  

You can now start up the drier and return it to the network.   

6.4

 

Start-up and return to the network  

After stopping the drier and disconnecting all circuits (see §4.1), follow the procedure below to return it to 
service.  

Various risks (projection, explosion, noise...)   When starting the drier, the valves upstream and 

downstream from the drier must be CLOSED and the by-pass valve must be OPEN.  

1.

 

Set the master switch of the drier to I.   

2.

 

Slowly open the downstream valve.  

Take care:  any rapid variation in pressure could damage the drier.  

3.

 

Slowly open the upstream valve.  

4.

 

Slowly close the by-pass valve.  

7

 

Maintenance operation 

Various risks (electrocution, explosion...):  The following operations must only be carried out by 

personnel qualified in electrical and pneumatic systems.  

The operations described in § 4.1 and 4.2 must be carried out BEFORE maintenance.  

The operations described in § 4.3 and 4.4 must be carried out AFTER maintenance.

  

7.1

 

Cleaning the purge filter*   

General comments  

The solenoid purge valve is protected by a filter to prevent damage to the solenoid valve seals from metal 
particles or dust.  This filter must be cleaned 1 week after the first start-up and then once per month.  If this is 
not done, the filter will clog and it will not be possible to purge the system correctly. Liquid phase water will 
appear in the compressed air network.  

Procedure  

1.

 

Close the manual valve on the purging line (see the refrigeration/pneumatic circuit diagram)  

2.

 

Unscrew the filter lock nut.  

3.

 

Withdraw the metal mesh, clean and refit.  

4.

 

Check the good condition of the seal and replace if necessary  

5.

 

Screw up the filter lock nut.  

6.

 

Open the manual valve on the purging line. 

*You must comply with the recommendations at the beginning of this chapter.  

 

 

Summary of Contents for MASTERIA MPE 004

Page 1: ...of the Air ZA du caillou 3 rue Jules Verne 69630 CHAPONOST FRANCE Phone 33 0 4 78 56 70 70 Fax 33 0 4 78 56 17 31 Instruction Manual MASTERIA compressed air dryer INSTALLATION USE MAINTENANCE Models...

Page 2: ...ce 9 5 2 Changing set points 9 5 3 Changing purging duration 10 5 4 Purge test 10 5 5 Choice temperature unit 11 6 Maintenance preparation 11 6 1 Shut down and close all circuits 11 6 2 Access inside...

Page 3: ...due to an air to air heat exchanger in all models in the range above the MPE010 The dry cold air from the drier is used to pre cool the hot wet air inlet Mechanical separation guaranteed in all opera...

Page 4: ...s install manual valves so each machine can be isolated separately Fit a safety valve to each tank or appliance containing air at a pressure higher than atmospheric pressure Fit a safety valve between...

Page 5: ...PROGRESS DO NOT ENERGISE warning panel Do not touch the master switch and do not try to start the drier if the warning panel is in place 3 Close the by pass valves up and down stream from the drier an...

Page 6: ...ratures are specified on the manufacturer s plate on the drier Unless otherwise stated dryers are designed to function in ambient conditions at a temperature of 25C Higher temperatures may reduce the...

Page 7: ...or treatment see ISO standard 8573 1 For air dryer inlet and outlet connexion s tightening be sure not to use too much screwing tight power which would damage the evaporator coil piping of the thermal...

Page 8: ...inutes and will only start again when the digital display panel indicates 04 C or 39 F If the compressed air flow oscillates it is normal for these values to be exceeded temporarily 10 Check that the...

Page 9: ...unit s electronic regulation LEDs 4 LEDs indicate the operating condition of the drier or the regulation 5 2 Changing set points General The factory programmed set point normally meets the nominal ca...

Page 10: ...on value flashes on the digital display panel Use the buttons to modify the purging duration value The adjustment range is from 1 to 10 seconds To record the new value wait 5 seconds without pressing...

Page 11: ...liance OFF as stipulated in 4 1 Lock the power supply cut out switches OPEN Lock the upstream and downstream valves CLOSED and the by pass valve OPEN Check that the appliance is depressurised by press...

Page 12: ...variation in pressure could damage the drier 3 Slowly open the upstream valve 4 Slowly close the by pass valve 7 Maintenance operation Various risks electrocution explosion The following operations m...

Page 13: ...to the solenoid purge valve 10 Open the manual valve on the purging line You must comply with the recommendations at the beginning of this chapter 8 Test and maintenance scheduling Frequency of interv...

Page 14: ...er 9 Alarm When temperature sensor is broken or short circuited the first digit point see diagram 5 1 will blink and the display show value 00 In the same time the compressor of the drier cut off Repl...

Page 15: ...low through the drier The condensates have frozen and block the passage as the probe is incorrectly positioned Compressed air does not flow through the drier Position the probe in the centre of the DT...

Page 16: ...a high evaporation pressure of raised and higher purging from the separator Correct the temperature and the air flow to pre set limits Press the red button on the Pressure switch cap F Low pressure L...

Page 17: ...5 1 1 1 3 1 5 1 85 2 2 2 4 2 8 3 2 3 50 Refrigerant Fluid R134a R407c Load gr see on the data sticker at the back panel HP Pressure switch bar 18 26 Manual Reset LP pressure controller bar 1 automatic...

Page 18: ...the operations described in 4 3 and 4 4 must be carried out Your Mast ria drier is pre fitted for an external purge with a level detection system To connect this type of purge you must 1 Raise your d...

Page 19: ...4A Label Components 006 020 025 125 AO Compressed air exhaust AI Compressed air inlet CD Condensing unit CF Condensate filter CO Condensate discharge CP Compressor CS Condensate separator CT Capillary...

Page 20: ...ng 14 2 Wiring diagrams SE00148 SE0015 SE0018 SE0017 and SE0018 Label Components M1 Compressor M2 Fan motor EC Electronic card EV Solenoid purge valve HPS High pressure switch LPS Low pressure switch...

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