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Lower Front Panel Removal & Installation

1. Remove Drip Tray by pulling outwards from the body (Figure 4-2-1).

2. Using a Philips screwdriver, remove the screw from the lower front panel (located behind
Drip tray assembly location) (Figure 4-2-2).

3. Pull outwards on the lower front panel to disengage locking tabs from the front of the cooler
(Figure 4-2-3). The front panel and cup dispenser on this model are separate parts. Only the front
panel will be removed.

4. Install in reverse order.

Figure 4-2-1

Figure 4-2-2

Figure 4-2-3

SECTION 4: Cabinet Panel Removal and Installation

Notice:
The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler
Service Technician only.
Never attempt to service or repair a water cooler while it is plugged into any power supply.
Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

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Summary of Contents for K2

Page 1: ...Service Manual 220 240VAC K2 Water Cooler ...

Page 2: ... Side Panel Removal 4 3 Side Panel Installation 4 5 Main Front Panel Removal Installation 4 6 SECTION5 Electrical Component Diagnosis and Replacement 5 1 Wiring Diagram 5 1 Cold Sensor Removal and Installation 5 2 Water Temperature Adjustment 5 5 Hot Sensor Removal and Installation 5 6 Hot Tank Limiter Replacement 5 9 Hot Tank Removal and Replacement 5 11 Hot Tank Heater Band Replacement 5 14 Comp...

Page 3: ...20FT 320 UNITS 40FT 640 UNITS Standard Cooler Specifications and Performance Data Model K2 220 240VAC The K2 was specifically developed by Crystal Mountain to meet customers needs for a modern and stylish watercooler with a water reservoir system that could be recycled having been easily removed and replaced with a new one All done very easily hygienically and cost effectively Furthermore the K2 h...

Page 4: ...8C CERAMIC MANUAL RESET ELE C100170 PLC C140048 D4 MANUAL RESET COVER GREY SIL C140006 PLC C140049 D5 HT DRAIN CAP PLC C100004 23 PLC C141015 D6 RED SILICONE DRAIN PLUG SIL C100055 24 SUB C200209 D7 HOT TANK DRAIN PLC C120021 D8 SPRING CLIP 12MM FAS C000029 SUB C200347 D9 SILICONE DRAIN TUBE SIL C140004 A1 SEAL MANIFOLD INLET OUTLET OD18 X 11MM SIL C120006 D10 220V INSULATED HESTER 97MM ID ELE C10...

Page 5: ...MODEL K2FM2KHK2CC K2 BOTTLED WATER COOLER MAIN B MAIN PCB AND INNER PANELASSEMBLY D B2 B1 B B3 B4 B5 B6 B7 B8 ...

Page 6: ...MODEL K2FM2KHK2C CrystalFlo ASSEMBLY TAP ASSEMBLY HOT TANK ASSEMBLY REFRIGERATION SYSTEM D D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 ...

Page 7: ...2 4 1053mm 41 45 946mm 37 24 260mm 10 24 359mm 14 13 342mm 13 45 Back 347mm 13 68 Front Side ...

Page 8: ...ler K2 F M 2 K H K 2 C Cooler Shape Reservoir Type Type of Lid No of Faucets Body Color Temp Option Insert Color Voltage Optional Description of Product Model Number M Manifold K Black H Hot Cold K Black 1 220 240V K2 K2 F CrystalFlo Water Cartridge C with Cup Dispenser ...

Page 9: ...ains power supply 1 Place a glass or other container below the water outlets to catch drips Figure 3 1 and unlatch the Top Cover Locking Clip located inside of the Bottle Installation area Figure 3 2 and open Top Cover Figure 3 3 2 Pull CrystalFlo Water Cartridge upwards to remove Figure 3 4 Do not squeeze the water reservoir as water could leak out In addition it may be helpful to have a bucket n...

Page 10: ...ush downwards to lock into place Figure 3 7 and Figure 3 8 If cover does not close completely make sure that CrystalFlo is inserted completely 7 Install replacement bottle Figure 3 9 Note To prevent water leaks a NON SPILL Bottle Cap MUST be installed on the bottle 8 Prime water system See K2 Quick Start guide Prime Water System for instructions if needed Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 ...

Page 11: ...Repeat for opposite side Figure 4 1 4 and Figure 4 1 5 Figure 4 1 1 Figure 4 1 3 Figure 4 1 4 Figure 4 1 5 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water cooler while it is plugged into any power suppl...

Page 12: ...and cup dispenser on this model are separate parts Only the front panel will be removed 4 Install in reverse order Figure 4 2 1 Figure 4 2 2 Figure 4 2 3 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water ...

Page 13: ...ooler located mid way up the back panel Figure 4 3 3 Figure 4 3 1 Figure 4 3 2 Figure 4 3 3 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water cooler while it is plugged into any power supply Prior to any ...

Page 14: ... front of the Top Cover upwards rotate upwards to rear of the cooler Figure 4 3 5 5 Grip the top edge of the side panel and lift slightly approximately 1 2 inch and pull out wards from cooler to remove Figure 4 3 6 to Figure 4 3 7 Figure 4 3 4 Figure 4 3 5 Figure 4 3 6 Figure 4 3 7 ...

Page 15: ...s to lock into place Figure 4 4 5 to Figure 4 4 8 Install the screw into the front back screw supports to secure in place Figure 4 4 9 to Figure 4 4 10 Figure 4 4 1 Figure 4 4 2 Figure 4 4 3 Figure 4 4 4 Figure 4 4 5 Figure 4 4 6 Figure 4 4 7 Figure 4 4 8 Figure 4 4 9 Figure 4 4 10 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following ...

Page 16: ...le Figure 4 5 8 the two screws on the bottom Figure 4 5 9 Figure 4 5 1 Figure 4 5 2 Figure 4 5 3 Figure 4 5 4 Figure 4 5 5 Figure 4 5 6 Figure 4 5 7 Figure 4 5 8 Figure 4 5 9 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to servi...

Page 17: ...e PCB Figure 4 5 11 pull the front panel near the base plate forward to remove Figure 4 5 12 and Figure 4 5 13 4 For reassembly align the bottom of the front panel with the appropriate guides in the base plate Figure 4 5 14 Then follow the above steps in reverse order Figure 4 5 10 Figure 4 5 11 Figure 4 5 12 Figure 4 5 13 Figure 4 5 14 ...

Page 18: ...Models K2 Hot Cold Wiring Diagram 5 1 SECTION 5 Electrical Component Diagnosis and Replacement ...

Page 19: ...e water dispenser Figure 5 2 4 see section for CrystalFlo Removal Instructions 4 Remove the Side Panels from the water dispenser see section for Side Panel Removal Instructions Figure 5 2 1 Figure 5 2 2 Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water ...

Page 20: ...7 7 Pull the sensor tube out from the Evaporator Insulation to remove Figure 5 2 8 8 Install the replacement Cold Sensor into the Evaporator Insulation insertion length approxi mately 5 inches 125mm Figure 5 2 9 and Figure 5 2 10 Note Care should be taken while installing the cold sensor that the end within the evaporator insu lation is in the proper position Figure 5 2 7 Figure 5 2 8 Figure 5 2 9...

Page 21: ... location Figure 5 2 11 10 Reinstall PCB Cover over PCB taking care not to pinch any wires Figure 5 2 12 11 Install wire ties to hold wiring in position Figure 5 2 13 12 Reinstall Side panels and CrystalFlo see side panel SECTION 4 see CrystalFlo SECTION 3 Figure 5 2 11 Figure 5 2 12 Figure 5 2 13 ...

Page 22: ... 3 5 Water Temperature Adjustment Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water cooler while it is plugged into any power supply Prior to any service or repair of the water cooler ensure that the water has been completely drained from the system Fig...

Page 23: ...ctive cover from the PCB Figure 5 4 5 and disconnect the Hot Sensor terminal from the PCB Figure 5 4 6 Figure 5 4 2 Figure 5 4 3 Figure 5 4 5 Figure 5 4 6 Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water cooler while it is plugged into any power supply...

Page 24: ... wipe the face of the new sensor against the old one Figure 5 4 10 Place into position and evenly tighten the two screws torque to 3 4 6 9 lbf in Figure 5 4 11 and Figure 5 4 12 8 Connect the terminal for the hot sensor to the PCB take care to ensure proper installation location Figure 5 4 13 9 Reinstall PCB Cover over PCB Figure 5 4 14 taking care not to pinch any wires Figure 5 4 7 Figure 5 4 8 ...

Page 25: ...5 8 10 Install wire ties to hold wiring in position Figure 5 4 15 11 Reinstall Side panels and CrystalFlo Figure 5 4 16 see side panel SECTION 4 Figure 5 4 15 Figure 5 4 16 ...

Page 26: ... Limiter against the old one figure 5 5 9 Place into position and evenly tighten the two screws torque to 3 4 6 9 lbf in figure 5 5 10 to figure 5 5 11 Figure 5 5 1 Figure 5 5 2 Figure 5 5 3 Figure 5 5 4 Figure 5 5 5 Figure 5 5 6 Figure 5 5 7 Figure 5 5 8 Figure 5 5 9 Figure 5 5 10 Figure 5 5 11 SECTION 5 Electrical Component Diagnosis and Replacement Notice The information and or procedures prese...

Page 27: ...to the Limiter figure 5 5 12 to 5 5 14 Note Both parts can be changed in the same manner If replacing the Limiter ensure the reset button has been pushed in prior to left panel installation Figure 5 5 12 Figure 5 5 13 Figure 5 5 14 ...

Page 28: ...iver to slide up be tween the tube and pipe to release the hoses Figure 5 6 5 and Figure 5 6 8 Be careful not to damage hoses Figure 5 6 4 Figure 5 6 5 Figure 5 6 6 Figure 5 6 7 SECTION 5 Electrical Component Diagnosis and Replacement Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attem...

Page 29: ...e limiter and heater Figure 5 6 12 to 5 6 14 4 With a Philips screwdriver remove the ground wire from the thermostat bracket Figure 5 6 15 5 Remove the two screws and remove the Limiter from the bracket Figure 5 6 16 to Figure 5 6 18 Figure 5 6 10 Figure 5 6 11 Figure 5 6 12 Figure 5 6 13 Figure 5 6 14 Figure 5 6 16 Figure 5 6 17 Figure 5 6 18 Figure 5 6 15 ...

Page 30: ... 6 26 and Figure 5 6 27 9 See instructions for Hot Tank Heater Band Replacement 10 Reinstall the new hot tank and following the steps in reverse order install Hot Sensor Bracket Limiter and Ground wire Reconnect all wires as identified if necessary refer to the wiring diagram See Section 5 wiring diagram Reconnect the two hoses as identified and spring clips Figure 5 6 25 Figure 5 6 26 Figure 5 6 ...

Page 31: ...n the opening in the heater band directly below the sensor and limiter reinstall the bolt and tighten to 34 71 lbf in Figure 5 7 8 3 Refer to the hot tank replacement procedure for installation instructions Figure 5 7 2 Figure 5 7 3 Figure 5 7 4 Figure 5 7 5 Figure 5 7 6 Figure 5 7 7 Figure 5 7 8 SECTION 5 Electrical Component Diagnosis and Replacement Notice The information and or procedures pres...

Page 32: ... the top pin of the compressor Figure 5 8 7 and push the new re lay onto the two bottom pins below the overload figure 5 8 8 Reconnect the white wires onto the relay Figure 5 8 9 and the black wire onto the overload Figure 5 8 10 Figure 5 8 1 Figure 5 8 2 Figure 5 8 3 Figure 5 8 4 Figure 5 8 5 Figure 5 8 6 Figure 5 8 7 Figure 5 8 8 Figure 5 8 9 Figure 5 8 10 SECTION 5 Electrical Component Diagnosi...

Page 33: ...5 16 Figure 5 8 11 4 Reinstall the cover and secure with the metal clip Figure 5 8 11 Note use caution not to damage wires ...

Page 34: ... patent pending CrystalFlo Water Cartridge guarantees 100 sanitization in minutes for Crystal Mountain K2 Bottled Water Dispenser Simple Quick In less than 45 seconds all cold water contact points are exchanged Hygienic All cold water contact points are exchanged 100 Sanitization SECTION 8 CrystalFlo Water Cartridge ...

Page 35: ...cclesfield Cheshire United Kingdom SK10 1LT Tel 44 0 1625 439 111 Fax 44 0 1625 502 527 E mail cmeurope crystalcoolers com Crystal Mountain Products Inc US Office Warehouse 915 Taylor Rd Unit 3 Gahanna OH 43230 Tel 614 454 1618 Fax 614 866 7765 E mail sales crystalcoolers com Crystal Mountain International Limited Hong Kong Sales Office Room 610 Winfield Commercial Building 6 8a Prat Avenue Tsimsh...

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