CrustBuster BeltVeyor Crescent Owner'S Manual Download Page 7

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Decal Locations

Item Qty

Part No.

Description

05373600

Caution 12 points

04155800

Belt Spring Compression

606335

Belt Training

05374400

Danger Rotating Drive Line

608018

Warning High Pressure Fluid

608000

Electrocution Hazard

05375100

Danger -Intake

01114800

Speed King

#606335

Summary of Contents for BeltVeyor Crescent

Page 1: ...BeltVeyor 16 Honeycomb Crescent Owner s Manual 04149100 2012 ...

Page 2: ...nd reasonable use for a period of one 1 year after date of delivery to the original purchaser Our obligation under this warranty is limited however to furnishing a replacement part for a defective part or at our option to repair the defective parts without charge either method F O B our works provided the consumer gives CrustBuster Speed King Inc written notice within ten 10 days after said part a...

Page 3: ...ignment and at least annually thereafter the employer shall instruct EVERY employee in the safe operation of servicing of all equipment with which the employer is or will be involved 3 Unqualified persons are to STAY OUT of the work area 4 A person who has not read and understood all operating and safety instructions is not qualified to operate the machinery FAILURE TO READ THIS BELTVEYOR MANUAL A...

Page 4: ...l attention to the caution notes in the text Review this manual at least once each year with new and or experienced operators 1 Read and understand the operator s manual before operating this BeltVeyor Failure to do so is considered a misuse of the equipment 2 Make sure BeltVeyor is secure before operating 3 Always keep children away from BeltVeyor when operating 4 The motor controls and reset but...

Page 5: ... should be used to protect your motor 4 Your motor must have a manual reset button 5 Electrical power must be disconnected before resetting your motor 6 A main power disconnect switch with the ability to be locked in the off position should be provided The switch should be locked in the off position whenever work is to be done on the BeltVeyor or the BeltVeyor is going to be left unattended 7 Disc...

Page 6: ...have been damaged removed become illegible or parts replaced without decals new decals must be applied New decals are available from your authorized distributor or factory Individual decals shown below 05373600 608000 608018 05374400 05375100 ...

Page 7: ...373600 Caution 12 points 2 1 04155800 Belt Spring Compression 3 1 606335 Belt Training 4 1 05374400 Danger Rotating Drive Line 5 1 608018 Warning High Pressure Fluid 6 1 608000 Electrocution Hazard 7 1 05375100 Danger Intake 8 2 01114800 Speed King 606335 ...

Page 8: ...le Prolonged operation with the PTO shaft at an angle in excess of 15 degrees will reduce U joint life DO NOT extend PTO shaft beyond 80 end to end OPERATION WITH ACCESSORIES If the BeltVeyor is used with a self powered undercar conveyor start the BeltVeyor first and the undercar conveyor second Reverse this procedure for shutdown TOWING The BeltVeyor tubular conveyor is designed for maximum porta...

Page 9: ... time purge bearings Electric motor should be oiled in accordance with the manufacturers recommendations Roller chains should be oiled with a light weight oil at the conclusion of each days operation Keep PTO shaft and tube well greased so they move freely CONVEYOR BELT TRAINING PROCEDURE A conveyor belt correctly installed and trained will run straight and true The belt must run centered on all t...

Page 10: ... as noted 1 One or more rotating parts not in alignment 2 Belt tensions in some part of system usually at tail section are below minimum recommended 3 Belt not loaded centrally When a belt is initially started it should be jogged around the system to determine if a major runout occurs which could damage belt and belt edges After the belt is trained empty the belt should be trained with a load The ...

Page 11: ...Foreign matter on conveyor belts or pulleys Conveyor belt not tensioned properly Lagging worn off of drive pulleys Material build up around intake end of tube Is belt upside down Frozen bearings Conveyor belt not tight Correct power source problem Adjust v belt tension Clean belt and or pulleys Tighten conveyor belt Replace lagging or pulleys Clean area under intake Make certain smooth side of bel...

Page 12: ...10 Dimensions ...

Page 13: ...11 Winch Wrap Diagram 20 30 Cable Mount Diagram 40 50 70 ...

Page 14: ... as shown Hand feed belt from tail end toward other end of belt 3 Clamp belt stretcher plates on ends of belt leaving 2 to 3 feet between stretcher plates Plates should be bolted tight enough to avoid belt slipping 4 Use a device for example come along to pull belt ends together 5 Insert cable through belt splice ...

Page 15: ... Attachment Bracket Lt 3 2 16125710 Connecting Ear 4 2 16310500 Spacer 1 1 2 x 1 90 Fixed Axle 20 30 40 50 60847100 Item Qty Part No Description 1 1 80807100 90 Fixed Axle 2 2 13928700 Attachment Bracket 3 4 335240 HHCS x 1 3 4 4 4 330159 Flat Washer 5 4 331363 Hex Nylock Nut Item Qty Part No Description 6 2 551242 Hub W719 Complete Includes 7 15 7 05702600 Seal 8 03040300 Inner Bearing 9 05707500...

Page 16: ...40300 Inner Bearing 10 05707500 5 Bolt Hub 11 01580000 Wheel Nut 20 12 05741400 Outer Bearing 13 02080000 Spindle Hub Washer 14 01581800 Wheel Nut 7 8 14 15 02154300 Cotter Pin 5 32 x 1 16 05703400 Wheel Dust Cap Steel Hopper All units 63099600 Item Qty Part No Description 1 1 30219000 Hopper Side Left 2 1 30220800 Hopper Side Right 3 1 30216600 Hopper End 4 1 30217400 Belt Plate 5 1 62978200 Brus...

Page 17: ... All Units 62951900 Item Qty Part No Description 1 1 82707100 Tail 2 2 82790700 Take up Bracket 3 2 03103900 Bearing 1 2 Bolt Flange 4 4 01137900 Carriage Bolt x 2 5 4 331363 Nylock 6 2 01370600 Square Nut 3 4 10 7 8 01017300 HHCS 3 8 x 1 8 1 62952700 Lagged Roller 6 9 1 82721200 Door Mount 10 2 04132700 HHCS 3 8 x 2 3 4 11 12 330837 Nylock 3 8 12 2 15101900 Take up Guide 13 2 334847 Wing Nut 3 8 ...

Page 18: ... 7 2 03103900 Bearing 1 2bolt flange 8 4 01140300 Carriage Bolt x 2 9 4 331363 Nylock 10 2 20072500 Key 3 8 x 2 Head Assembly 10 Roller 63086300 Item Qty Part No Description 1 1 82723800 Head 10 Roller 2 1 62959200 Lagged Roller 10 3 2 82772500 10 Roller Cap 4 2 30316400 Bearing Plate 5 2 80661200 Take up Bolt x 4 6 4 330134 Hex Nut 7 2 03103900 Bearing 1 2bolt flange 8 4 01140300 Carriage Bolt x ...

Page 19: ...17 BeltVeyor Repair Parts Tubes 10 Half Band 10319210 ...

Page 20: ...on 15 460394 Nut Piston 16 460972 Nut Rod 17 460691 Nut Clevis 18 460477 Capscrew 19 460469 Clip Pin 461079 Seal Kit 466953 50 Unit 4 x 48 2 Rod Item Part No Description 1 Clevis 2 466979 Rod 3 461152 Head 4 461269 Piston 5 466987 Tube 6 461368 Base 7 466995 Tie Rod 8 463133 Clevis Pin 9 463133 Clevis Pin 10 461160 Wiper Rod 11 461178 O Ring Rod 12 463075 Back up Rod 13 461186 O Ring Piston 14 461...

Page 21: ...mum 474 40 2979 5 2 Use 3 phase 1800 RPM 576 30 4264 5 4 576 27 3410 5 0 Hydraulic minimum 10 gpm 2000 psi from source 576 35 3908 5 6 minimum 8 gpm 2500 psi from source 576 40 3553 5 8 do not exceed 2750 psi and 20 gpm 728 30 5291 6 2 728 27 3800 5 7 Drive Type Head drive jack shaft style 728 35 4850 6 4 728 40 4409 6 7 Belt 16 Honeycomb cleat 16 crescent 833 30 6000 6 7 833 27 3950 6 0 Maximum a...

Page 22: ...20 20 BeltVeyor Electric Head Tail and Pan ...

Page 23: ...10 1 62951900 Tail Assembly 11 1 82762600 Baffle 12 1 30731400 Tail Mount 13 1 62995600 Honeycomb Belt 16 x 39 8 Item Qty Part No Description 14 1 82763400 Tube 10 x 14 15 9 10319210 Half Band 4 x 10 16 1 81005100 6 Track 17 1 81879900 Electric Motor Mount 18 1 83100800 Winch Mount 19 1 63104400 Plastic Roller 2 20 1 82907700 Axle Mount 21 56 01200500 Screw 5 16 x 3 4 Washer Head Self Tap 22 52 33...

Page 24: ...22 20 BeltVeyor Electric Conveyor Parts ...

Page 25: ...500 10 Spout Tube 10 1 30302400 Spout Pin 11 2 330928 Klik Pin 3 16 12 1 30230700 Shaft Mount 13 2 03001500 Bearing 1 Item Qty Part No Description 14 4 335703 HHCS 3 8 x 1 15 1 30291900 Drive Shaft 16 1 30231500 Shaft Cover 17 1 30204200 Tail Door 18 1 30337000 Baffle Plate 19 2 30721500 Spout Guard 20 1 62997200 Flex Hopper Assembly 21 6 330654 Carriage Bolt 3 8 x 1 22 1 62956800 Belt Cover Brush...

Page 26: ...24 20 BeltVeyor Electric Drive and Undercarriage ...

Page 27: ... 32 1 04046900 Idler Sprocket 60 13T 33 88 01057900 HHCS 1 4 x 3 4 34 88 330522 Nylock 1 4 35 1 01071000 HHCS 5 8 x 2 36 1 330571 Hex Nut 5 8 37 1 01572700 Nylock 5 8 38 1 30576300 Head Guard Bracket 39 1 30732200 Head Guard Bracket Top 40 1 30331300 Head Guard Bracket Side 41 1 30382600 Head Guard Bracket Front 42 2 01200500 Screw 5 16 x 3 4 Washer Head Self Tap 51 1 330928 Klik Pin 3 16 20 Elect...

Page 28: ...26 20 BeltVeyor Hydraulic Head Tail and Pan ...

Page 29: ...Roller Slot Cover 10 1 62951900 Tail Assembly 11 1 82762600 Baffle 12 1 30731400 Tail Mount 13 1 62995600 Honeycomb Belt 16 x 39 8 Item Qty Part No Description 14 1 82763400 Tube 10 x 14 15 7 10319210 Half Band 4 x 10 16 1 81005100 6 Track 17 1 83100800 Winch Mount 18 1 63104400 Plastic Roller 2 19 1 82907700 Axle Mount 20 56 01200500 Screw 5 16 x 3 4 Washer Head Self Tap 21 44 335703 HHCS 3 8 x 1...

Page 30: ...28 20 BeltVeyor Hydraulic Conveyor Parts ...

Page 31: ... 4 7 11 01145200 HHCS 3 8 x 3 4 8 17 330837 Nylock 3 8 9 1 82791500 10 Spout Tube 10 1 30302400 Spout Pin 11 2 330928 Klik Pin 3 16 Item Qty Part No Description 12 1 62956800 Belt Cover Brush 13 2 30158000 Inner Skirtboard 14 2 30159800 Outer Skirtboard 15 2 30157200 Nylon Skirtboard 16 14 333633 HHCS 1 4 x 1 1 4 17 1 30204200 Tail Door 18 1 30337000 Baffle Plate 19 2 30721500 Spout Guard 20 1 629...

Page 32: ...30 20 BeltVeyor Hydraulic Drive and Undercarriage ...

Page 33: ...27 2 330340 Flat Washer 3 4 28 2 30772800 Lift Arm Extension 29 1 30197800 Guard Cover 30 2 30198600 Guard Side Item Qty Part No Description 31 1 30196000 Guard Back Plate 32 1 04046900 Idler Sprocket 60 13T 33 41 01057900 HHCS 1 4 x 3 4 34 41 330522 Nylock 1 4 35 1 01071000 HHCS 5 8 x 2 36 1 330571 Hex Nut 5 8 37 1 01572700 Nylock 5 8 38 2 01200500 Screw 5 16 x 3 4 Washer Head Self Tap 39 1 30732...

Page 34: ...32 ...

Page 35: ... 474 40 3011 7 9 Use 3 phase 1800 RPM 576 30 4278 8 1 576 27 3410 7 6 Hydraulic minimum 14 gpm 2000 psi from source 576 35 3922 8 4 minimum 10 gpm 2500 psi from source 576 40 3565 8 8 do not exceed 2750 psi and 20 gpm 728 30 5270 9 3 728 27 3800 8 6 Drive Type Head drive jack shaft style 728 35 4830 9 7 728 40 4391 10 0 Belt 16 Honeycomb cleat 16 crescent 833 30 6000 10 1 833 27 3950 9 0 Maximum a...

Page 36: ...34 30 BeltVeyor Electric Head Tail and Pan ...

Page 37: ...10 1 62951900 Tail Assembly 11 1 82762600 Baffle 12 1 30731400 Tail Mount 13 1 62993100 Honeycomb Belt 16 x 59 5 Item Qty Part No Description 14 1 82716200 Tube 10 x 24 15 10 10319210 Half Band 4 x 10 16 1 81006900 9 Track 17 1 81879900 Electric Motor Mount 18 1 83100800 Winch Mount 19 3 63104400 Plastic Roller 2 20 1 82907700 Axle Mount 21 92 01200500 Screw 5 16 x 3 4 Washer Head Self Tap 22 56 3...

Page 38: ...36 30 BeltVeyor Electric Conveyor Parts ...

Page 39: ...500 10 Spout Tube 10 1 30302400 Spout Pin 11 2 330928 Klik Pin 3 16 12 1 30230700 Shaft Mount 13 2 03001500 Bearing 1 Item Qty Part No Description 14 4 335703 HHCS 3 8 x 1 15 1 30291900 Drive Shaft 16 1 30231500 Shaft Cover 17 1 30204200 Tail Door 18 1 30337000 Baffle Plate 19 2 30721500 Spout Guard 20 1 62997200 Flex Hopper Assembly 21 6 330654 Carriage Bolt 3 8 x 1 22 1 62956800 Belt Cover Brush...

Page 40: ...38 30 BeltVeyor Electric Drive and Undercarriage ...

Page 41: ...1 04046900 Idler Sprocket 60 13T 33 88 01057900 HHCS 1 4 x 3 4 34 88 330522 Nylock 1 4 35 1 01071000 HHCS 5 8 x 2 36 1 330571 Hex Nut 5 8 37 1 01572700 Nylock 5 8 38 1 30576300 Head Guard Bracket 39 1 30732200 Head Guard Bracket Top 40 1 30331300 Head Guard Bracket Side 41 1 30382600 Head Guard Bracket Front 42 2 01200500 Screw 5 16 x 3 4 Washer Head Self Tap 51 1 330928 Klik Pin 3 16 30 Electric ...

Page 42: ...40 30 BeltVeyor Hydraulic Head Tail and Pan ...

Page 43: ...Roller Slot Cover 10 1 62951900 Tail Assembly 11 1 82762600 Baffle 12 1 30731400 Tail Mount 13 1 62993100 Honeycomb Belt 16 x 59 5 Item Qty Part No Description 14 1 82716200 Tube 10 x 24 15 8 10319210 Half Band 4 x 10 16 1 81006900 9 Track 17 1 83100800 Winch Mount 18 3 63104400 Plastic Roller 2 19 1 82907700 Axle Mount 20 92 01200500 Screw 5 16 x 3 4 Washer Head Self Tap 21 48 335703 HHCS 3 8 x 1...

Page 44: ...42 30 BeltVeyor Hydraulic Conveyor Parts ...

Page 45: ... 4 7 11 01145200 HHCS 3 8 x 3 4 8 17 330837 Nylock 3 8 9 1 82791500 10 Spout Tube 10 1 30302400 Spout Pin 11 2 330928 Klik Pin 3 16 Item Qty Part No Description 12 1 62956800 Belt Cover Brush 13 2 30158000 Inner Skirtboard 14 2 30159800 Outer Skirtboard 15 2 30157200 Nylon Skirtboard 16 14 333633 HHCS 1 4 x 1 1 4 17 1 30204200 Tail Door 18 1 30337000 Baffle Plate 19 2 30721500 Spout Guard 20 1 629...

Page 46: ...44 30 BeltVeyor Hydraulic Drive and Undercarriage ...

Page 47: ...27 2 330340 Flat Washer 3 4 28 1 30764500 Lift Arm Extension 29 1 30197800 Guard Cover Item Qty Part No Description 30 2 30198600 Guard Side 31 1 30196000 Guard Back Plate 32 1 04046900 Idler Sprocket 60 13T 33 41 01057900 HHCS 1 4 x 3 4 34 41 330522 Nylock 1 4 35 1 01071000 HHCS 5 8 x 2 36 1 330571 Hex Nut 5 8 37 1 01572700 Nylock 5 8 38 2 01200500 Screw 5 16 x 3 4 Washer Head Self Tap 39 1 30732...

Page 48: ...46 ...

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