OWNERS MANUAL
Operation & Installation Instructions
CWS5-031, CWS5-061, CWS5-101, CWS5-151, CWS5-
201, CWS6-061, CWS6-101, CWS6-151, CWS6-201
www.crusaderwater.com
Page 1: ...OWNERS MANUAL Operation Installation Instructions CWS5 031 CWS5 061 CWS5 101 CWS5 151 CWS5 201 CWS6 061 CWS6 101 CWS6 151 CWS6 201 www crusaderwater com ...
Page 2: ... supply with a UV system gives you reassurance that your family will have access to safe drinking water throughout your entire home with no chance of microbiological contamination This is chemical free process which is simple in its concept and effective in its abilities to inactivate microorganisms present in the water supply Simple maintenance continuous disinfection and ultimately safe water Cr...
Page 3: ...equence 14 Crusader 5 0 Operational Screens 15 Crusader 6 0 Operational Screens 16 Crusader 6 0 UV Intensity 16 Crusader 5 0 Crusader 6 0 Lamp Countdown Sequence 17 Crusader 5 0 Crusader 6 0 Lamp Countdown Reset Sequence 18 Crusader 5 0 Crusader 6 0 Failure Modes 18 Crusader 5 0 Crusader 6 0 QR Codes 19 Crusader 5 0 Crusader 6 0 Expansion Modules 20 Warranty Registration 21 Crusader 6 0 Specificat...
Page 4: ...nless you are comfortable in doing so Contact the manufacturer for service instructions if required 7 Do not use this system for any purpose other than what it was intended for Misuse of this system could potentially cause harm to the user 8 Your system is intended to be installed indoors and away from leaking plumbing DO NOT plug the unit in if the system or any of the components are wet 9 The di...
Page 5: ...led pretreatment will depend on parameters being treated Hardness 7 gpg 120 mg L if hardness level is 7 gpg or slightly below the quartz sleeve must be cleaned periodically in order to ensure efficient UV penetration if above the water must be softened Iron Fe 0 3 ppm 0 3 mg L Manganese Mn 0 05 ppm 0 05 mg L Turbidity 1 NTU Tannins organics 0 1 ppm 0 1 mg L UVT transmittance 85 Please contact Crus...
Page 6: ...t the system will deliver A lower flow is not a concern as the dose will increase however a higher flow rate will decrease the dose and therefore compromise the microorganism inactivation It is important to know the maximum flow rate that your water system delivers If you do not have this information you can simply fill a 1 gallon bucket with water and time how long it takes to fill up This will b...
Page 7: ...r end to safely remove the UV lamp and or quartz sleeve a space equal to the length of the unit will suffice see Figure 1 Installation Step 1 The UV disinfection system should always be the last piece of treatment before the water branches off to the hot and cold water lines if the intent is for Point of Entry POE see figure 2 If the intent for the UV system is for Point of Use POU the system shou...
Page 8: ...ation this manual will provide a recommended procedure using copper plumbing and standard soldering methods Crusader recommends the use of unions a by pass assembly and shut off valves as this will allow you to isolate and remove the UV reactor if necessary this method is a recommended method only however it allows for the maximum convenience but it requires extra components and more time for inst...
Page 9: ...ing is butted up against the reactor Assemble the provided gland nut onto the threaded end of the reactor and tighten The gland nut has a positive stop to avoid over tightening hand tighten ONLY Install the provided stainless steel compression spring inside the quartz sleeve This spring simply sits in the bottom of the quartz sleeve and works with the lamp and lamp connector to create the proper l...
Page 10: ...tor to ensure that no moisture can deposit on any of the connections see Figure 2 Always mount the controller vertically For safety purposes the controller should be connected to a ground fault circuit interrupter GFCI also known as a ground fault interrupter GFI Step 14 You can now remove the UV lamp from its packaging being careful not to touch the lamp quartz with your hands Again the use of co...
Page 11: ...fection Now that the system is installed you will need to disinfect the lines throughout the entire home or facility To accomplish this please follow these simple steps Step 1 Before performing this task check to make sure that there are no dead ends in the lines throughout the home as these can harbor bacteria Also ensure that the UV system is powered up and ready for operation before you start t...
Page 12: ...urn off main water inlet valve and turn of water pump if you have one Step 2 Disconnect power cord of UV system from electrical outlet Step 3 Release water pressure by opening a downstream faucet and close the outlet shut off valve if the installation incudes one if there is no outlet shut off valve be prepared for water leakage from the system as the head pressure in the system will cause water t...
Page 13: ...t of the sensor port Step 6 Holding the sensor in your hand wipe the flat portion sensor face of the sensor with isopropyl alcohol using a clean lint free cloth Step 7 Replace sensor as per instructions on page 9 of the manual Operation The Crusader system comes with a feature laden controller that incorporates both the lamp driver ballast and control features in one water tight case CAUTION Prior...
Page 14: ... Next the controller checks for the installation of any optional modules that may be installed on the system It first checks to see if a module is installed and then either initializes the module to function with the controller or returns a not detected screen and moves on to the next module The screens will appear as follows UV Sensor Module Check Solenoid Module Check 4 20 mA Module Check ...
Page 15: ...applicable connections to ensure a solid connection point and then restart the controller The controller then continues to optimize the lamp efficiency by waiting 60 seconds to allow the lamp to reach its optimum output Finally a final start up complete screen is displayed These screens will appear as follows Crusader5 0 Operational Screens On Crusader5 0 systems without the UV monitor the default...
Page 16: ...located on the front of the controller Crusader6 0 UV Intensity If your system is equipped with a UV sensor the UV Output screens will indicate the level of UV intensity that is being detected within the reactor by the sensor This will always be visible on the Home Screen of the controller Things that can affect the UV Output are poor water quality scaling of the quartz sleeve and or sensor lamp f...
Page 17: ... point an audible chirp is given off by the ballast to draw your attention to the pending lamp change condition When the controller passes the zero day threshold the screen changes to solid red and cycles between a red lamp expired screen and a water may be unsafe for consumption screen The same intermittent audible chirp is heard throughout this lamp expired sequence At any point during this sequ...
Page 18: ...onitors your UV system and if there is a problem with the system the controller will provide both a visual and audible signal indicating the specific fault that may be adversely affecting the operation of your system The fault conditions are listed in a priority sequence as follows LAMP FAILURE If at any time during the operation of the system the UV lamp fails to be illuminated the controller wil...
Page 19: ...tent 15 sec audible buzzer will sound during remote alarm failure ETHERNET MODULE FAILURE Assuming the system has an optional Ethernet Alarm Module installed if at any time during the operation of the system an Ethernet module fails the controller will return both an audible and visual signal indicating Ethernet failure In addition an intermittent 15 sec audible buzzer will sound during Ethernet f...
Page 20: ...purchasing information REMOTE ALARM MODULE Allows for a signal to be connected to a remote monitor such as a buzzer light alarm system PLC etc via a pair of contacts In normal operation the OK and COM contacts will be connected and in a fault condition Low UV Lamp fail Power Fail the Fault and COM contacts will be connected Maximum Contact Rating is 1A 120VAC VDC uses 16 22 AWG SOLENOID CONNECTION...
Page 21: ...rently in development and is not available at this point in time Warranty Registration It is imperative that you complete the warranty registration process This not only registers your UV disinfection system for the provided manufacturer s warranty but also allows the factory to provide you with any important product updates or technical bulletins concerning your product The registration process i...
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Page 24: ...er manufactures Crusader will not be liable for any costs of removal installation transportation or any other charges which may arise in connection with a warranty claim Products which are sold but not manufactured by Crusader are subject to the warranty provided by the manufacturer of said products and not by Crusader s warranty Crusader will not be liable for damage or wear to products caused by...
Page 25: ... CONSEQUENTIAL DAMAGES LOSSES OR EXPENSES ARISING FROM INSTALLATION USE OR ANY OTHER CAUSES THERE ARE NO EXPRESS OR IMPLIED WARRANTIES INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXTEND BEYOND THOSE WARRANTIES DESCRIBED OR REFERRED TO ABOVE THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY MADE BY CRUSADER WITH RESPECT TO THE PRODUCT AND IS GIVEN IN LIEU OF ANY OTHER...
Page 26: ...26 P a g e 281 South Vineyard Road 107 Orem UT 84058 www crusaderwater com PN 910064 ...
