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Assembly

ManChester Fun DeCk

19807-100 rev D (07-16)

© Copyright 2011, Creative Playthings

Page 5

Pre Assembly InFOrmAtIOn

Lag Screw

Flat Washer

creAtIVe PlAythInGs PlAy sets use A FeW stAnDArD cOnnectIOns. 

becOmInG FAmIlIAr WIth these cOnnectIOns WIll sImPlIFy Assembly AnD 

Insure A sAFer PlAy PrODuct FOr yOur chIlDren. 

hex bolt & Weld nut Assembly Procedure:

Assembly layout:

align the holes in the parts to be fastened. start prelimi-

nary tightening of bolt into weld nut by hand. tighten each 

bolt with a wrench until the lock washer is fully compressed 

between the head of the bolt and the flat washer. see il-

lustration.

correct Assembly:

Bolt has been screwed securely into weld nut and the con-

nection is tight. Check connections periodically for tight-

ness during the life of the Play set . 

Do not over tighten.

Incorrect Assembly:

During assembly or maintenance the bolt protrudes 1/8" 

past  the  weld  nut.  Call  customer  service  or  replace  the 

bolt at a local hardware store. You may be overtightening 

or using the wrong size bolt.

Failure to replace this bolt with a shorter one could 

result in serious injury.

typical Installation - lag screws:

•  tap  the  head  of  the  Lag 

screw with a hammer to start 

the threads into the wood and 

then  use  a  9/16"  socket  to 

tighten.

•  Do not over tighten

typical Installation - Wood screws:

•  use an electric drill or screw gun to drive screws.
•  Drill 1/8" pilot holes where required.
•  We recommend that you lubricate the 

threads of the screws with beeswax or 

soap to ease installation and minimize 

breaking screws.

• 

It  is  very  important  to  make  cer-

tain that the tops of all screws are 

flush with the surface of the wood 

and  there  are  no  protruding  sharp

 

edges.

Summary of Contents for Manchester Fun Deck

Page 1: ...ing with the assembly or use of your new Play set Creative Playthings takes great care to design its products with your child s safety in mind However only with careful supervision and proper safety i...

Page 2: ...s include Dog runs clothes lines electrical devices or bird feeders etc Suspended ropes chains and cables must be secured at both ends Suspended ropes chains and cables must not be capable of looping...

Page 3: ...round can cause it to lean or rack This leaning puts additional stress on all connections and joints and in time will cause those connections to loosen and fail The Safe Play Area must be free of all...

Page 4: ...Flat Washer 7 16 1 50504 703 Bolt Bag 4 17003 611 Hex Bolt 5 16 x 1 1 2 4 17003 1411 Hex Bolt 5 16 x 3 1 2 20 17003 1611 Hex Bolt 5 16 x 4 4 17003 1811 Hex Bolt 5 16 x 4 1 2 9 17003 2211 Hex Bolt 5 16...

Page 5: ...cally for tight ness during the life of the Play set Do not over tighten Incorrect Assembly During assembly or maintenance the bolt protrudes 1 8 past the weld nut Call customer service or replace the...

Page 6: ...Assembly Copyright 2011 Creative Playthings Manchester Fun Deck 19807 100 Rev D 07 16 Page 6 Play set View K T J I P Q N F O G B D A AA Z V W X U...

Page 7: ...er Post 4 x 4 x 35 3 4 1 B 1 33574 102 Center Post 4 x 4 x 53 3 4 C 5 33575 102 Deck Board 5 4 x 6 x 82 D 1 33577 102 End Wall Support 2 x 4 x 40 3 4 E 1 33581 102 Narrow Deck Board 5 4 x 4 x 82 F 1 3...

Page 8: ...ructure twice monthly during usage for any evidence of deterioration If upon inspection hardware has sharp edges rusted or structural pieces have signs of premature failure replace them through Creati...

Page 9: ...is to be mounted Attention during the initial steps of installation the Manchester gym can sag To help prevent sagging do not re move the Front Wall Support until step 9 Be sure to read this entire do...

Page 10: ...am of the gym from the edge of the original Post Make marks at those measurements 3 7 8 above the bottom edge of the Beam Drill 3 8 diameter holes through the Beam at the marks STEP 5 Top Post Connect...

Page 11: ...m Beam using one 5 16 x 5 1 2 Hex Bolt Assembly B F M O STEP 6 Center Post Fasten the Center Post B to the Top Post Support using one 5 16 x 4 Hex Bolt Assembly Fasten the bottom of the Center Post to...

Page 12: ...and two 7 16 Flat Washers Use the pre piloted holes on the End Ladder rails for alignment Note that the Base Rail projects further on one side than the other Be sure to orient the Rail as shown STEP 1...

Page 13: ...2 and attach using one 5 16 x 4 1 2 Hex Bolt Assembly The Weld Nut was inserted earlier Attach the L Brace to the Ladder Mount at point 3 using one 5 16 x 3 1 2 Hex Bolt Assembly The Weld Nut was ins...

Page 14: ...two 5 16 x 3 1 2 Lags Screws and two 5 16 Flat Washers STEP 15 Platform Supports Fasten the Platform Supports G to the End Assembly using two 5 16 x 4 Hex Bolt Assemblies each Orient the Platform Sup...

Page 15: ...nter Post using two 5 16 x 4 Hex Bolt Assemblies The Weld Nuts were inserted in a previous step Place the end of the left Platform Side against the left side of the gym Post Fasten the left Platform S...

Page 16: ...fastening the Platform Frame using eight 5 16 x 4 Lag Screws and eight 5 16 Flat Washers STEP 22 Deck Boards Lay out all of the Deck Boards across the Stringers of the Platform Assembly as shown Make...

Page 17: ...24 End Wall Slats Fasten four Wall Slats K to the End Wall Support and Plat form End spaced evenly between the Corner Posts using four 8 x 1 5 8 Screws each The gaps will be approximately 2 1 8 STEP...

Page 18: ...the Center Post a few inches below the Top Post Connector Mark the position of the holes in the Hand Grip on the Post Check to make sure that there are no fasteners that will interfere with mounting t...

Page 19: ...TEP 30 Hole Caps Make a final check and make sure that all the bolts and screws have been tightened Locate the Hole Caps in the hardware bag Install Hole Caps into all the counter bored holes to cover...

Page 20: ...and receipts in case it becomes necessary to con tact Creative Playthings for warranty service and or part replacement The warranty can be found in your Owner s Manual Please fill out the warranty car...

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