background image

Assembly

© Copyright 2011, Creative Playthings

ManChester Fun DeCk
19807-100 rev D (07-16)

Page 10

Assembly InstructIOns

J

steP 3 – Drill Opposite Post:

Move to the opposite Post on the front of the gym. use a 3/8" 

diameter drill to make one hole through the Post, 7-1/4" from 

the top. the hole should be on the center line of the front 

face of the Post.

steP 4 – Drill beam:

Measure 3-1/8", 28-1/2" and 33-1/8" along the front Beam 

of the gym, from the edge of the original Post. Make marks 

at  those  measurements  3-7/8"  above  the  bottom  edge  of 

the Beam. Drill 3/8" diameter holes through the Beam at the 

marks.

steP 5 – top Post connector:

From the inside of the gym, fasten the top Post Connector (J) 

to the front Posts using two 5/16" x 4" hex Bolt assemblies*. 

note the position of the holes are offset from the center line 

of the part. the holes should be offset nearer the bottom of 

the part.

* a hex Bolt assembly consists of one hex Bolt, one Lock 

Washer, one Flat Washer, and one Weld nut.

7-1/4"

3-1/8"

28-1/2"

33-1/8"

3-7/8"

roof shown cut 

away for clarity.

Summary of Contents for Manchester Fun Deck

Page 1: ...ing with the assembly or use of your new Play set Creative Playthings takes great care to design its products with your child s safety in mind However only with careful supervision and proper safety i...

Page 2: ...s include Dog runs clothes lines electrical devices or bird feeders etc Suspended ropes chains and cables must be secured at both ends Suspended ropes chains and cables must not be capable of looping...

Page 3: ...round can cause it to lean or rack This leaning puts additional stress on all connections and joints and in time will cause those connections to loosen and fail The Safe Play Area must be free of all...

Page 4: ...Flat Washer 7 16 1 50504 703 Bolt Bag 4 17003 611 Hex Bolt 5 16 x 1 1 2 4 17003 1411 Hex Bolt 5 16 x 3 1 2 20 17003 1611 Hex Bolt 5 16 x 4 4 17003 1811 Hex Bolt 5 16 x 4 1 2 9 17003 2211 Hex Bolt 5 16...

Page 5: ...cally for tight ness during the life of the Play set Do not over tighten Incorrect Assembly During assembly or maintenance the bolt protrudes 1 8 past the weld nut Call customer service or replace the...

Page 6: ...Assembly Copyright 2011 Creative Playthings Manchester Fun Deck 19807 100 Rev D 07 16 Page 6 Play set View K T J I P Q N F O G B D A AA Z V W X U...

Page 7: ...er Post 4 x 4 x 35 3 4 1 B 1 33574 102 Center Post 4 x 4 x 53 3 4 C 5 33575 102 Deck Board 5 4 x 6 x 82 D 1 33577 102 End Wall Support 2 x 4 x 40 3 4 E 1 33581 102 Narrow Deck Board 5 4 x 4 x 82 F 1 3...

Page 8: ...ructure twice monthly during usage for any evidence of deterioration If upon inspection hardware has sharp edges rusted or structural pieces have signs of premature failure replace them through Creati...

Page 9: ...is to be mounted Attention during the initial steps of installation the Manchester gym can sag To help prevent sagging do not re move the Front Wall Support until step 9 Be sure to read this entire do...

Page 10: ...am of the gym from the edge of the original Post Make marks at those measurements 3 7 8 above the bottom edge of the Beam Drill 3 8 diameter holes through the Beam at the marks STEP 5 Top Post Connect...

Page 11: ...m Beam using one 5 16 x 5 1 2 Hex Bolt Assembly B F M O STEP 6 Center Post Fasten the Center Post B to the Top Post Support using one 5 16 x 4 Hex Bolt Assembly Fasten the bottom of the Center Post to...

Page 12: ...and two 7 16 Flat Washers Use the pre piloted holes on the End Ladder rails for alignment Note that the Base Rail projects further on one side than the other Be sure to orient the Rail as shown STEP 1...

Page 13: ...2 and attach using one 5 16 x 4 1 2 Hex Bolt Assembly The Weld Nut was inserted earlier Attach the L Brace to the Ladder Mount at point 3 using one 5 16 x 3 1 2 Hex Bolt Assembly The Weld Nut was ins...

Page 14: ...two 5 16 x 3 1 2 Lags Screws and two 5 16 Flat Washers STEP 15 Platform Supports Fasten the Platform Supports G to the End Assembly using two 5 16 x 4 Hex Bolt Assemblies each Orient the Platform Sup...

Page 15: ...nter Post using two 5 16 x 4 Hex Bolt Assemblies The Weld Nuts were inserted in a previous step Place the end of the left Platform Side against the left side of the gym Post Fasten the left Platform S...

Page 16: ...fastening the Platform Frame using eight 5 16 x 4 Lag Screws and eight 5 16 Flat Washers STEP 22 Deck Boards Lay out all of the Deck Boards across the Stringers of the Platform Assembly as shown Make...

Page 17: ...24 End Wall Slats Fasten four Wall Slats K to the End Wall Support and Plat form End spaced evenly between the Corner Posts using four 8 x 1 5 8 Screws each The gaps will be approximately 2 1 8 STEP...

Page 18: ...the Center Post a few inches below the Top Post Connector Mark the position of the holes in the Hand Grip on the Post Check to make sure that there are no fasteners that will interfere with mounting t...

Page 19: ...TEP 30 Hole Caps Make a final check and make sure that all the bolts and screws have been tightened Locate the Hole Caps in the hardware bag Install Hole Caps into all the counter bored holes to cover...

Page 20: ...and receipts in case it becomes necessary to con tact Creative Playthings for warranty service and or part replacement The warranty can be found in your Owner s Manual Please fill out the warranty car...

Reviews: