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7

D-2) Start-Up:
DO NOT

 attempt to start a frozen pump. Instead, submerge 

pump in water for twenty (20) minutes before starting. 

DO NOT

 

attempt to thaw a frozen pump with a torch.

D-2.1) Report:

Included at the end of this manual are two start-up report 
sheets, these sheets are to be completed as applicable. 
Return one copy to the Crane Pumps & Systems, Inc. Service 
Department and store the second with the pump manual. It is 
important to record this data at initial start-up since it will be 
useful to refer to should servicing the pump be required in the 
future.

D-2.2) Identifi cation Plate:

Record the numbers from the pump’s identifi cation plate on 
both START-UP REPORTS provided at the end of the manual 
for future reference.

SECTION E:  PREVENTIVE MAINTENANCE:

The following procedure must be followed to assure proper 
pump operation.

1.) 

Servicing: 

Pump shall be restored to the state of original 

safety, following disassembly.

2.) 

Renewals and Repairs:

 Special care shall be taken 

in making renewals or repairs. Leave no parts off . Use 
replacement parts furnished by the manufacturer.

3.) 

Fastenings:

 All bolts, nuts, screws and other means of 

fastenings and also threaded covers, shall be in place, properly 
tightened and secured.

4.)

 Shaft Seals:

 The seals should be inspected every 100 

operating hours for wear (more often if abrasives are present). 
To make a quick check of the seal’s condition, drain and 
inspect the oil in the seal chamber (See Section F-1). If oil 
removed from the pump contains water or abrasives, replace 
seals. Change oil every 400 - 500 operating hours.

This pump is equipped with prelubricated bearings.

When a job is completed and before pumps are stored, drain 
the oil from the seal chamber (a must before freezing weather). 
If dirt or water are found in the oil, replace seals, bearings, 
lower “O” rings and oil.

FIGURE 1

PUMP PART No.

HYDRAULIC FLUID DATA

PSI (Max)

FLOW -GPM

VISCOSITY

TEMPERATURE

7-06106-020

2000

7 (26.5 Liters)

214-320 SSU

100ºF (38ºC) - 180ºF (82ºC)

7-06206-020

2000

7 (26.5 Liters)

214-320 SSU

100ºF (38ºC) - 180ºF (82ºC)

7-08306-020

2000

7 (26.5 Liters)

214-320 SSU

100ºF (38ºC) - 180ºF (82ºC)

7-08406-020

2000

7 (26.5 Liters)

214-320 SSU

100ºF (38ºC) - 180ºF (82ºC)

7-08312-020

2000

12 (45.4 Liters)

214-320 SSU

100ºF (38ºC) - 180ºF (82ºC)

7-08412-020

2000

12 (45.4 Liters)

214-320 SSU

100ºF (38ºC) - 180ºF (82ºC)

7-08312-215

2000

12 (45.4 Liters)

214-320 SSU

100ºF (38ºC) - 180ºF (82ºC)

7-08412-215

2000

12 (45.4 Liters)

214-320 SSU

100ºF (38ºC) - 180ºF (82ºC)

Summary of Contents for PROSSER HYMERGIBLE 7-06000 Series

Page 1: ... Inc constant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 096965 Rev G Series 7 06000 7 08000 DISCONTINUED Parts...

Page 2: ...ES 7 08000 2 Stage CROSS SECTION Fig 9 17 SERIES 7 08000 2 Stage EXPLODED VIEW Fig 10 18 PARTS LIST 19 RETURNED GOODS POLICY 20 WARRANTY 21 START UP REPORT 22 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT DIELECTRIC TESTER PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders HYMERGIBLE is a registered trademark of C...

Page 3: ...ays wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers recommendation for maximum performance as th...

Page 4: ... Design Hydraulic System should include 25 micron filtering PUMP SERIES WEIGHT SHIPPING WT STD UNIT PUMP DOMESTIC CUBES 7 06000 17lbs 7 7kg 23lbs 10 4kg 1 7Ft 05m SECTION A PUMP SPECIFICATIONS SERIES 7 06000 inches mm IMPORTANT 1 PUMP MAY BE OPERATED DRY FOR EXTENDED PERIODS WITHOUT DAMAGE TO MOTOR AND OR SEALS 2 THIS PUMP IS APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION II HAZAR...

Page 5: ...gle Row Ball Lubrication Prelubricated high temperature grease Load Radial Thrust LOWER BEARING Two Stage Design Double Row Ball Angular Contact Tandem Mounting Lubrication Prelubricated high temperature grease Load Radial Thrust MOTOR Design Hydraulic System should include 25 micron filtering PUMP SERIES WEIGHT SHIPPING WT STD UNIT PUMP DOMESTIC CUBES 7 08306 7 08406 37lbs 16 9kg 42lbs 19 1kg 3 6F...

Page 6: ...rough discharge line fittings valves etc Maximum fluid temperature for sustained operation is 140 F 60 C at specific gravity 1 0 Pump may operate up to 10 minutes running dry not pumping water without damage DO NOT allow pump to be buried in mud or sand IMPORTANT Pump Should Have Strainer Affixed At All Times Inspect And Clean The Pump Strainer Periodically For Maximum Efficiency And Performance C 2 Disc...

Page 7: ...nd other means of fastenings and also threaded covers shall be in place properly tightened and secured 4 Shaft Seals The seals should be inspected every 100 operating hours for wear more often if abrasives are present To make a quick check of the seal s condition drain and inspect the oil in the seal chamber See Section F 1 If oil removed from the pump contains water or abrasives replace seals Cha...

Page 8: ...s still holding constant and no leaks are observed slowly bleed the pressure and remove the gauge assembly Replace the pipe plug 18 using a sealant If the pressure does not hold then the leak must be located and repaired CAUTION Always wear eye protection when working on pumps CAUTION Pressure builds up extremely fast increase pressure by TAPPING air nozzle Too much pressure will damage seal DO NO...

Page 9: ... 030 Inspect strainer 24 and clean making sure hole are not clogged to ensure unrestricted flow Now position strainer 24 onto suction case 4 On 7 06 pump models insert the rest of cap screws 32 with flat washers 30 tightening to 5 Ft lbs On 7 08 models insert three screws 40 in holes and tightening F 3 Shaft Seal Bearing Service F 3 1 Disassembly To replace shaft seal drain oil per Section F 1 1 and...

Page 10: ...lapped surface of rotating member 10c facing inward toward stationary member 10d slide rotating member 10c over bullet and onto shaft using seal pusher until lapped faces of 10d and 10c are together see Figure 6B IMPORTANT It is extremely important to keep seal faces clean during assembly Dirt particles lodged between these faces will cause the seal to leak Place spring 10b over shaft and in place...

Page 11: ...nto motor 6 and tighten by placing wrench on the flats located on fitting Assemble lower end of pump per Sections F 3 and F 2 SECTION G REPLACEMENT PARTS G 1 ORDERING REPLACEMENT PARTS Your local Prosser distributor can supply parts and repair service When ordering parts ALWAYS furnish the following information Specify pump model number as shown on nameplate serial number part number item number and...

Page 12: ...ds 9 Piping is leaking 1 Check supply pressure flow 2 Recheck all sizing calculations to determine proper pump size 3 Check discharge line for restrictions including ice if line passes through or into cold areas 4 Remove and examine check valve for proper installation and freedom of operation 5 Open valve 6 Check impeller for freedom of operation security and condition Clean impeller and inlet of a...

Page 13: ...13 FIGURE 7 PUMP SERIES 7 06000 7 08000 ...

Page 14: ...14 FIGURE 8 PUMP SERIES 7 06000 7 08000 ...

Page 15: ... 18 1 2 32004 8 Pipe Plug 125 NPT Stainless 19 2 2 31003 158 O Ring Buna N 4 737 ID 20 2 2 31003 239 O Ring Buna N 3 609 ID 21 1 615017 Outer Shell 22 1 7 061700 Discharge Case External 7 06106 020 1 5 1 7 062700 Discharge Case Internal 7 06206 020 2 5 23 1 7 060502 Retainer Mounting Plate 24 1 9 100000 4 Strainer Stainless Steel 25 2 2 31015 6 O Ring Buna N 078 ID 26 4 2 31003 016 O Ring Buna N 6...

Page 16: ...ing Buna N 6 484 ID 20 2 2 31003 246 O Ring Buna N 4 484 ID 21 1 9 250555 Outer Shell 22 1 7 081700 Discharge Case External 7 08306 1 7 081710 7 08312 1 7 082710 Discharge Case Internal 7 08406 1 7 082700 7 08412 23 1 7 080504 Retainer Mounting Plate 24 1 9 500000 1 Strainer Stainless Steel 25 2 2 31015 6 O Ring 7 08306 08406 Buna N 078 ID 2 2 31015 8 O Ring 7 08312 08412 Buna N 064 ID 26 4 2 3100...

Page 17: ...17 PUMP SERIES 7 08000 2 Stage FIGURE 9 ...

Page 18: ...18 PUMP SERIES 7 08000 2 Stage FIGURE 10 ...

Page 19: ... 25 NPT Stainless 19 2 2 31003 260 O Ring Buna N 6 484 ID 20 2 2 31003 246 O Ring Buna N 4 484 ID 21 1 9 250555 Outer Shell 22 1 7 081710 Discharge Case External 7 08312 1 7 082700 Discharge Case Internal 7 08412 23 1 7 080504 Retainer Mounting Plate 24 1 9 500000 1 Strainer Stainless Steel 25 2 2 31015 8 O Ring Buna N 064 ID 26 4 2 31003 117 O Ring Buna N 799 ID 27 1 9 815211 Lock Washer Impeller...

Page 20: ... PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 ...

Page 21: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

Page 22: ...22 Notes ...

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