Crane BARNES 6SE-EHA Series Installation And Operation Manual Download Page 1

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INSTALLATION and OPERATION MANUAL

Submersible Sewage Ejector

Air-Filled

Form No. 096963-Rev. B

IMPORTANT: Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program, product
changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product
without prior written notification.

SERIES: 6SE-EHA
10 - 30HP, 1150RPM

SERIES: 6SE-EHA
30 - 100HP, 1750 RPM

BARNES

420 Third Street/P.O. Box 603

83 West Drive, Brampton

Piqua, Ohio 45356-0603

Ontario, Canada L6T 2J6

Phone: (937) 778-8947

Phone: (905) 457-6223

Fax: (937) 773-7157

Fax: (905) 457-2650

www.cranepumps.com

PUMPS & SYSTEMS

A Crane Co. Company

DISCONTINUED

Parts may

NOT be available

Manual Index

Summary of Contents for BARNES 6SE-EHA Series

Page 1: ...ay occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification SERIES 6SE EHA 10 30HP 1150RPM SERIES 6SE EHA 30 100HP 1750 RPM BARNES 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 0603 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com PUMPS SYSTEMS A Crane Co Com...

Page 2: ...W Fig 7 14 PARTS LIST 15 16 RETURNED GOODS POLICY 17 WARRANTY START UP REPORT WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT PRESSURE GAUGE KIT Other brand and product names are trademarks or registered trademarks of their respective holders Reliance is a registered trademark of Rockwell Automation Barnes is a registered trademark of Barn...

Page 3: ...re on any pump and on end suction and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures It is recommended that a high case temperature switch or pressure relief valve be installed on the pump body ELECTRICAL 21 To reduce risk of electrical shock pump must be properly grounded in accordance with the National Electric Code NEC or Canadian Electrica...

Page 4: ...150 or 1750 RPM Nominal UPPER BEARING Design Single Row Ball Lubrication Grease Load Radial LOWER BEARING Design Double Row Ball Lubrication Grease Load Radial Thrust MOTOR Design NEMA B Torque Curve Air Filled Squirrel Cage Induction Insulation Class F THREE PHASE Dual Votage 230 460 Requires Overload Protection to be Included in Control Panel MOISTURE SENSOR N O Requires Relay in Control Panel T...

Page 5: ...owed provided 1 The pump is not installed under water for more than one 1 month 2 Immediately upon satisfactory completion of the test the pump is removed thoroughly dried repacked in the original shipping container and placed in a temperature controlled storage area B 4 Service Centers For the location of the nearest Barnes Pumps Service Center check your Barnes Engineered catalog your Barnes Pum...

Page 6: ...pplication Any splice between the pump and the control panel must be made in accordance with the National Electric Code and all applicable state and local electric codes It is recommended that a junction box be mounted outside the sump or be of at least Nema 4 construction if located within the wet well Do not use the control cable to lift pump NOTE The white wire is NOT a neutral or ground lead b...

Page 7: ... damage the motor and or pump To check the rotation suspend the pump freely momentarily apply power and observe the kickback Kickback should always be in a counter clockwise direction as viewed from the top of the pump motor housing D 2 1 Incorrect Rotation for Three Phase Pumps In the event that the rotation is incorrect for a three phase installation interchange any two power cable leads at the ...

Page 8: ...rature Sensor White P2 Temperature Sensor Red W1 Moisture Sensor Orange W2 Moisture Sensor Green Ground Fig 2 G L1 L2 L3 G T1 T7 T2 T8 T3 T9 T4 T5 T6 MOTOR LEADS POWER Large Cable G R E E N B L A C K R E D W H I T E POWER Large Cable MOTOR LEADS G L1 L2 L3 G T1 T2 T3 T4 T7 T5 T8 T6 T9 G R E E N B L A C K R E D W H I T E Temperature Sensor Leads Moisture Sensor Leads CONTROL Small Cable S1 S2 W1 W2...

Page 9: ...r damage F 1 2 Reassembly To install wear ring 7 first apply retaining compound to the bore of suction cover 6 and then press wear ring 7 into bore of suction cover 6 until seated Position gasket 10 on volute and locate suction cover 6 on volute 3 apply thread locking compound to cap screws 5 set legs 16 into place on suction plate 6 place washers 15 on cap screws 5 that are used on legs 16 and to...

Page 10: ...20B making sure it is seated on retainer and not cocked or resting on bellows tail Slide retaining ring 20B over shaft and let rest on spring 20C Assemble impeller and volute as outlined in paragraph F 1 2 WARNING DO NOT DISASSEMBLE THE RELIANCE MOTOR IN ANY WAY EXCEPT FOR OUTER SEAL AS THIS WILL VOID WARRANTY F 3 Motor Cables Inner Shaft Seal Service The Submersible pump motor is manufactured by ...

Page 11: ...Clean impeller cavity and inlet of any obstruction 9 Loosenunion slightly toallow trapped air to escape Verify that turn off level of switch is set so that impeller cavity is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump ...

Page 12: ...ign configuration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific to e...

Page 13: ...Fig 6 320 FRAME 250 FRAME 13 ...

Page 14: ...Fig 7 14 ...

Page 15: ...VARIOUS CABLE LENGTHS 25FT 30FT 40FT 50FT 75FT 100FT 125FT 150FT 6SE10036EHA 250TYZ 092999 092999XC 092999XE 092999XF 092999XH 092999XL 092999XN 092999XS 6SE10046EHA 250TYZ 093000 093000XC 093000XE 093000XF 093000XH 093000XL 093000XN 093000XS 6SE15036EHA 250TYZ 069562 069562XC 069562XE 069562XF 069562XH 069562XL 069562XN 069562XS 6SE15046EHA 250TYZ 093002 093002XC 093002XE 093002XF 093002XH 093002...

Page 16: ...50RPM 014 00117 117 12 875 014 00116 119 014 00117 119 12 750 014 00116 121 014 00117 121 12 625 014 00116 123 014 00117 123 60HP 1750RPM 12 500 014 00116 125 014 00117 125 12 375 014 00116 127 014 00117 127 12 250 014 00116 129 014 00117 129 12 125 014 00116 131 014 00117 131 12 000 014 00116 133 15HP 1150RPM 014 00117 133 11 875 014 00116 135 014 00117 135 11 750 014 00116 137 014 00117 137 50HP...

Page 17: ...of the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable ...

Page 18: ...ield performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or accessories suppl...

Page 19: ...bottom Does Impeller Turn Freely By Hand YES NO Condition Of Equipment GOOD FAIR POOR Condition Of Cable Jacket GOOD FAIR POOR Resistance of Cable Jacket GOOD FAIR POOR Resistance of Cable and Pump Motor measured at pump control Red Black Ohms Red White Ohms White Black Ohms Resistance Of Ground Circuit Between Control Panel and Outside of Pump Ohms MEG Ohms Check of Insulation Red to Ground White...

Page 20: ...n Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks Does check valves operate properly Flow Does station appear to operate at proper rate Pump down time Noise Level High Medium Low Comments Equipment Difficulties during start up MANUALS Has operator ...

Page 21: ...ERIAL NO PART NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warranty Service Group IMPORTANT If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 22: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE ...

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