Crane Barnes 2HP Series Installation And Operation Manual Download Page 9

IMPORTANT - It is extremely important to keep
seal faces clean during assembly. Dirt

particles lodged between these faces will cause the
seal to leak.

 Place spring (12c) over shaft and in place on rotating
member (12b), making sure it is seated on retainer and not
cocked or resting on bellows tail. Slide retaining ring (12d)
over shaft and let rest on spring (12c). Assemble impeller,
cutter and volute as outlined in paragraph E-1.2.

E-3) Motor & Bearing Service

E-3.1) Disassembly and Inspection:

To examine or replace the motor (1), bearings (8) & (3),
disassemble volute and impeller as outlined in paragraph
E-1.1 and disassemble shaft seal as outlined in paragraph
E-1.1.

Remove motor end bell (1C), by removing four motor bolts
(1D). Next remove washer (1), and bearing (8) from motor
shaft. Examine upper bearing (8) and replace if required.
Lift motor stator from motor rotor. To remove ball bearing
(3), remove retaining ring (7) from seal plate (10) and pull
motor shaft, ball bearing (3)  from seal plate (10).

Examine bearing (3) and replace if required. If
replacement is required, remove retaining ring (2) from
shaft and then by using a wheel puller or arbor press.

Inspect motor windings for shorts and check resistance
values. Check rotor for wear. If rotor or stator windings are
defective the complete motor must be replaced. 

IMPORTANT ! - All parts must be clean before
reassembly.

E-3.2) Reassembly:
Bearings- 

When replacing bearings, be careful not to

damage the rotor or shaft threads. Clean the shaft
thoroughly. Apply adhesive compound to shaft and press
bearing (3) on, applying force to the inner race of bearing
only. Install retaining ring (2) on shaft.

CAUTION ! - Handle seal parts with extreme
care. DO NOT scratch or mar lapped surfaces.

Motor- 

Slide motor rotor with bearing (3) into seal plate

(10). Insert retaining ring (7) into seal plate (10). Set motor
stator over rotor being sure that stator drops flat against
register in seal plate (10). Apply adhesive to shaft and
press top bearing (8) on, applying force to the inner race
of bearing only. Place washer (11) onto shaft. Place end
bell (1C) on to motor and Insert motor bolts (1D) in motor
and torque to 17 inch pounds. Assemble outer seal per
paragraph E-2.2 and impeller, cutters and volute per
paragraph E-1.2.

SECTION: F REPLACEMENT PARTS

F-1 ORDERING REPLACEMENT PARTS:

When ordering replacement parts, 

ALWAYS

 furnish the

following information:

1. Pump serial number and date code. (F-4)
2. Pump model number. (F-3)
3. Pump part number. (F-2)
4. Part description.
5. Item part number.
6. Quantity required.
7. Shipping instructions.
8. Billing instructions.

F-2 PART NUMBER:

The part number consists of a six (6) digit number, which
appears in the catalog. A one or two letter suffix may follow
this number to designate the design configuration. This
number is used for ordering and obtaining information.

F-3 MODEL NUMBER:

This designation consists of numbers and letters which
represent the discharge size, series horsepower, motor
phase and voltage, speed and pump design. This number is
used for ordering and obtaining information.

F-4 SERIAL NUMBER:

The serial number block will consist of a six digit number,
which is specific to each pump and may be preceded by a
alpha character, which indicates the plant location. This
number will also be suffixed with a four digit number, which
indicates the date the unit was built (Date Code). 

EXAMPLE:

 

A012345 0490.

Reference the six digit portion (Serial Number) of this number
when referring to the product.

2

1

3

9

Summary of Contents for Barnes 2HP Series

Page 1: ...provement program product changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification BARNES 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 0603 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com PUMPS SYSTEMS A Crane Co Company DISCONTINUED Parts may N...

Page 2: ...RMATION 15 WARRANTY START UP REPORTS WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER CUTTER KIT see parts list SOCKET SET ALLEN WRENCH SET 1 2 OPEN END WRENCH CRESENT WRENCH SCREW DRIVER HAMMER OR MALLET Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Barnes Pumps Inc ...

Page 3: ...tion and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall...

Page 4: ...Steel PAINT Air Dry Enamel SEAL Design Single Mechanical Material Rotating Face Carbon Stationary Face Ceramic Elastomer Buna N Hardware 300 Series Stainless SPEED 3450 RPM Nominal UPPER MOTOR BEARING Design Single Row Ball Lubrication Grease Permanently Lubricated Load Radial MOTOR LOWER BEARING Design Single Row Ball Lubrication Grease Permanently Lubricated Load Radial Thrust MOTOR Design Open ...

Page 5: ... water base air dry enamel paint All surfaces should then be sprayed with a rust inhibiting oil Pump should be stored in its original shipping container On initial start up rotate impeller by hand to assure seal and impeller rotate freely If it is required that the pump be installed and tested before the long term storage begins such installation will be allowed provided 1 The pump is not installe...

Page 6: ... COLOR Ground Green T1 Blue T2 Lt Brown or Tan T3 Orange T4 Yellow T5 Black T6 Purple T7 Pink T8 Red T9 Brown MODEL HP VOLT PH RPM NEMA FULL LOCKED WINDING NO Nom CODE LOAD ROTOR RESISTANCE AMPS AMPS SDG2082 2 230 460 3 3450 C 4 0 2 0 33 0 16 5 1 72 1 55 Winding Resistance 5 Pump Rated For Operation at 10 Voltage at Motor G L1 L2 L3 G T1 T7 T2 T8 T3 T9 T4 T5 T6 MOTOR LEADS POWER G R E E N B L A C ...

Page 7: ... starts per hour 6 to 8 no more than 10 D 3 Start Up Report Included at the end of this manual are two start up report sheets these sheets are to be completed as applicable Return one copy to Barnes Pumps and store the second in the control panel or with the pump manual if no control panel is used It is important to record this data at initial start up since it will be useful to refer to should se...

Page 8: ...olute cutter and impeller as outlined in paragraph E 1 1 To inspect seal further remove retaining ring 12d spring 12c and rotating member 12b from shaft see Fig 3 Examine all seal parts and especially contact faces Inspect seal for signs of wear such as uneven wear pattern on stationary members chips and scratches on either seal face DO NOT interchange seal components replace the entire shaft seal...

Page 9: ...CAUTION Handle seal parts with extreme care DO NOT scratch or mar lapped surfaces Motor Slide motor rotor with bearing 3 into seal plate 10 Insert retaining ring 7 into seal plate 10 Set motor stator over rotor being sure that stator drops flat against register in seal plate 10 Apply adhesive to shaft and press top bearing 8 on applying force to the inner race of bearing only Place washer 11 onto ...

Page 10: ...Clean impeller cavity and inlet of any obstruction 9 Loosen union slightly to allow trappedair to escape Verify that turn off level of switch is set so that impeller cavity is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump...

Page 11: ...Fig 6 11 ...

Page 12: ...Fig 7 12 ...

Page 13: ...1 Retaining Ring External 061143 8 1 Ball Bearing Upper 022522 9 4 Lock Washer 5 16 Stainless 026322 10 1 Seal Plate 086512 11 1 Thrust Washer 071551 12 1 Shaft Seal C CE B 067562 13 A R Loctite Blue Thread 14 1 Impeller 3 75 Dia Bronze 067552TP 15 A R Loctite Green Retaining 16 1 Shredding Ring 082085M 17 1 Throat 067554 18 3 Screw Throat 10 24 x 75 Lg Stainless 067569 19 1 Body 071016 20 1 Squar...

Page 14: ...NOTES 14 ...

Page 15: ...of the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable ...

Page 16: ...ield performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or accessories suppl...

Page 17: ...tion of Installation Person in Charge Phone Purchased From Barnes Pumps Representative Distributor Pump Model Serial No Part Number Rotation Direction of Impeller Rotation Use C W for clockwise CC W for counter clockwise Do Shafts Turn Freely By Hand YES NO Electric Motor Manufacture Serial No Voltage Phase Hertz HP Rpm Full Load Amps Locked Rotor Amps Frame Size ODP TEFC Other Check Line Voltage ...

Page 18: ...1 L2 Three Phase Voltage supply at panel line connection Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 Final Check Is pump seated on discharge properly Check for leaks Does check valves operate properly Flow Does station appear to operate at proper rate Pump down time Noise Level High Medium Low Comments Manua...

Page 19: ...ERIAL NO PART NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warranty Service Group IMPORTANT If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 20: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE ...

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