Crane Barnes 2HP Series Installation And Operation Manual Download Page 3

SAFETY  FIRST!

Please Read This Before Installing Or Operating Pump. This
information is provided for 

SAFETY and to PREVENT EQUIPMENT

PROBLEMS.

 To help recognize this information, observe the

following symbols:

IMPORTANT!

 Warns about hazards that can result in

personal injury or Indicates factors concerned with
assembly, installation, operation, or maintenance which

could result in damage to the machine or equipment if ignored.

CAUTION !

   Warns about hazards that 

can or will cause minor

personal injury or property damage if ignored. Used with symbols
below.

WARNING ! 

  Warns about hazards that 

can or will cause serious

personal injury, death, or major property damage if ignored. Used
with symbols below.

 

Only qualified personnel should install, operate and repair pump. Any
wiring of pumps should be performed by a qualified electrician.

   WARNING !

 To reduce risk of electrical shock, pumps and

  control panels must be properly grounded in accordance
  with the National Electric Code (NEC) or the Canadian
  Electrical Code (CEC) and all applicable state, province,
  local codes and ordinances. Improper grounding voids
  warranty

  

WARNING !

 To reduce risk of electrical shock, always

  disconnect the pump from the power source before
  handling or servicing. Lock out power and tag.

 

WARNING !

 Operation aga inst a closed

discharge valve will cause premature bearing
and seal failure on any pump, and on end suction

and self priming pump the heat build may cause the generation of
steam with resulting dangerous pressures. It is recommended that
a high case temperature switch or pressure relief valve be installed
on the pump body.

  

CAUTION !

  Never operate a pump with a plug-in 

  type power cord without a ground fault 
  circuit interrupter.

  

CAUTION ! 

Pumps build up heat and pressure

  during operation-allow time for pumps to cool
  before handling or servicing.

  

WARNING !

  Do not pump hazardous materials

  (flammable, caustic, etc.) unless the pump is
  specifically designed and designated to handle them.

  

CAUTION !

 Do not block or restrict discharge hose,

  as discharge hose may whip under pressure.

  

WARNING !

 Do not wear loose clothing that may 

  become entangled in moving parts.

 

  WARNING ! 

Keep clear of suction and discharge

  openings. DO NOT insert fingers in pump with
  power connected.

 

 

  Always wear eye protection when working on pumps.

  Make sure lifting handles are securely fastened each 
  time before lifting. 

DO NOT

 operate pump without safety

  devices in place. Always replace safety devices that 
  have been removed during service or repair. Secure the
  pump in its operating position so it can not tip over, fall 
  or slide.

  DO NOT

 exceed manufacturers recommendation for

  maximum performance, as this could cause the motor 
  to overheat.

  

DO NOT

 remove cord and strain relief. 

DO NOT 

connect

  conduit to pump.

  

WARNING !

 Cable should be protected at all times to 

  avoid punctures, cut, bruises and abrasions. Inspect
  frequently. Never handle connected power cords with 
  wet hands.

  

WARNING !

  To reduce risk of electrical shock, all 

  wiring and junction connections should be made per 
  the NEC or CEC and applicable state or province and 
  local codes. Requirements may vary depending on 
  usage and location.

  

WARNING !

  Submersible Pumps are not approved for 

  use in swimming pools, recreational water installations
  decorative fountains or any installation where human
  contact with the pumped fluid is common.

  

 WARNING !

  Products returned must be cleaned,

   sanitized, or decontaminated as necessary prior to
   shipment, to insure that employees will not be exposed to
   health hazards in handling said material. All Applicable
   Laws And Regulations Shall Apply.

   Bronze/brass and bronze/brass fitted pumps may contain
   lead levels higher than considered safe for potable water
   systems. Various government agencies have determined
   that leaded copper alloys should not be used in 
   potable water applications. For non-leaded copper 
   alloy materials of construction, please contact factory.

  BARNES® Pumps, Inc  is not responsible for losses, injury,
  or death resulting from a failure to observe these safety
  precautions, misuse or abuse of pumps or equipment.

Hazardous fluids

 can

cause fire or explosions,
burns or death could result.

Extremely hot

 -

Severe burns can
occur on contact.

Eye protection
required

Hazardous voltage

 can

shock, burn or cause
death.

Toxic Fumes

 -

Breathing can cause 
nausea, fainting or death.

Hazardous pressure

Eruptions or explosions
could cause personal 
injury or property damage

Biohazard

 can cause 

serious personal injury.

Rotating machinery 

 Amputation or severe 
 laceration can result.

3

Summary of Contents for Barnes 2HP Series

Page 1: ...provement program product changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification BARNES 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 0603 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com PUMPS SYSTEMS A Crane Co Company DISCONTINUED Parts may N...

Page 2: ...RMATION 15 WARRANTY START UP REPORTS WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER CUTTER KIT see parts list SOCKET SET ALLEN WRENCH SET 1 2 OPEN END WRENCH CRESENT WRENCH SCREW DRIVER HAMMER OR MALLET Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Barnes Pumps Inc ...

Page 3: ...tion and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall...

Page 4: ...Steel PAINT Air Dry Enamel SEAL Design Single Mechanical Material Rotating Face Carbon Stationary Face Ceramic Elastomer Buna N Hardware 300 Series Stainless SPEED 3450 RPM Nominal UPPER MOTOR BEARING Design Single Row Ball Lubrication Grease Permanently Lubricated Load Radial MOTOR LOWER BEARING Design Single Row Ball Lubrication Grease Permanently Lubricated Load Radial Thrust MOTOR Design Open ...

Page 5: ... water base air dry enamel paint All surfaces should then be sprayed with a rust inhibiting oil Pump should be stored in its original shipping container On initial start up rotate impeller by hand to assure seal and impeller rotate freely If it is required that the pump be installed and tested before the long term storage begins such installation will be allowed provided 1 The pump is not installe...

Page 6: ... COLOR Ground Green T1 Blue T2 Lt Brown or Tan T3 Orange T4 Yellow T5 Black T6 Purple T7 Pink T8 Red T9 Brown MODEL HP VOLT PH RPM NEMA FULL LOCKED WINDING NO Nom CODE LOAD ROTOR RESISTANCE AMPS AMPS SDG2082 2 230 460 3 3450 C 4 0 2 0 33 0 16 5 1 72 1 55 Winding Resistance 5 Pump Rated For Operation at 10 Voltage at Motor G L1 L2 L3 G T1 T7 T2 T8 T3 T9 T4 T5 T6 MOTOR LEADS POWER G R E E N B L A C ...

Page 7: ... starts per hour 6 to 8 no more than 10 D 3 Start Up Report Included at the end of this manual are two start up report sheets these sheets are to be completed as applicable Return one copy to Barnes Pumps and store the second in the control panel or with the pump manual if no control panel is used It is important to record this data at initial start up since it will be useful to refer to should se...

Page 8: ...olute cutter and impeller as outlined in paragraph E 1 1 To inspect seal further remove retaining ring 12d spring 12c and rotating member 12b from shaft see Fig 3 Examine all seal parts and especially contact faces Inspect seal for signs of wear such as uneven wear pattern on stationary members chips and scratches on either seal face DO NOT interchange seal components replace the entire shaft seal...

Page 9: ...CAUTION Handle seal parts with extreme care DO NOT scratch or mar lapped surfaces Motor Slide motor rotor with bearing 3 into seal plate 10 Insert retaining ring 7 into seal plate 10 Set motor stator over rotor being sure that stator drops flat against register in seal plate 10 Apply adhesive to shaft and press top bearing 8 on applying force to the inner race of bearing only Place washer 11 onto ...

Page 10: ...Clean impeller cavity and inlet of any obstruction 9 Loosen union slightly to allow trappedair to escape Verify that turn off level of switch is set so that impeller cavity is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump...

Page 11: ...Fig 6 11 ...

Page 12: ...Fig 7 12 ...

Page 13: ...1 Retaining Ring External 061143 8 1 Ball Bearing Upper 022522 9 4 Lock Washer 5 16 Stainless 026322 10 1 Seal Plate 086512 11 1 Thrust Washer 071551 12 1 Shaft Seal C CE B 067562 13 A R Loctite Blue Thread 14 1 Impeller 3 75 Dia Bronze 067552TP 15 A R Loctite Green Retaining 16 1 Shredding Ring 082085M 17 1 Throat 067554 18 3 Screw Throat 10 24 x 75 Lg Stainless 067569 19 1 Body 071016 20 1 Squar...

Page 14: ...NOTES 14 ...

Page 15: ...of the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable ...

Page 16: ...ield performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or accessories suppl...

Page 17: ...tion of Installation Person in Charge Phone Purchased From Barnes Pumps Representative Distributor Pump Model Serial No Part Number Rotation Direction of Impeller Rotation Use C W for clockwise CC W for counter clockwise Do Shafts Turn Freely By Hand YES NO Electric Motor Manufacture Serial No Voltage Phase Hertz HP Rpm Full Load Amps Locked Rotor Amps Frame Size ODP TEFC Other Check Line Voltage ...

Page 18: ...1 L2 Three Phase Voltage supply at panel line connection Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 Final Check Is pump seated on discharge properly Check for leaks Does check valves operate properly Flow Does station appear to operate at proper rate Pump down time Noise Level High Medium Low Comments Manua...

Page 19: ...ERIAL NO PART NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warranty Service Group IMPORTANT If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 20: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE ...

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