Crane Barnes 084605 Installation And Operation Manual Download Page 1

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A Crane Co. Company

INSTALLATION and OPERATION MANUAL

Submersible Non-Clog Pump

IMPORTANT!

Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program,

product changes may occur. As such Crane Pumps & Systems reserves the right to

change product without prior written notification.

420 Third Street

83 West Drive, Bramton

Piqua, Ohio 45356

Ontario, Canada L6T 2J6

Phone: (937) 778-8947

Phone: (905) 457-6223

Fax: (937) 773-7157

Fax: (905) 457-2650

www.cranepumps.com

Form No. 131290-Rev. F

Series: 4SEV-DS, 4.5 - 15HP

1750RPM,

60Hz

Summary of Contents for Barnes 084605

Page 1: ...onstant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 131290 Rev F Series 4SEV DS 4 5 15HP 1750RPM 60Hz ...

Page 2: ...15 PARTS LIST 16 18 RETURNED GOODS POLICY 19 WARRANTY 18 START UP REPORT 20 21 WARRANTY REGISTRATION 19 SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Systems Inc 1994...

Page 3: ...ert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Page 4: ...uirrel Cage Induction Winding Class F Class H Rated Magnet Wire Service Factor 1 15 SINGLE PHASE Capacitor Start Capacitor Run Requires BARNES Starter Panel Which includes capacitors and overload protection THREE PHASE 200 240 480 is Tri voltage motor Requires overload protection to be included in control panel VFD Suitable MOISTURE SENSOR N O Requires relay in control panel TEMP SENSOR N C Requir...

Page 5: ...are self contained and are recommended for use in a sump lift station or basin This pump is designed to pump sewage effluent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations classified as hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or Canadian Electrical Code Never install the pump in a trench ditch or hole with a dirt bottom t...

Page 6: ...situations may induce a false signal in the moisture detecting circuit If none of the above test prove conclusive the pump s should be pulled and the source of the failure identified and repaired IF A MOISTURE DETECT HAS OCCURRED SCHEDULE MAINTENANCE AS SOON AS POSSIBLE C 4 4 Wire Size Consult a qualified electrician for proper wire size if additional power cable is required See table for electric...

Page 7: ...4SEV7534DS 140233 7 5 230 3 1750 D 26 8 80 0 8 4 SOW 0 83 21 0 71 4SEV7544DS 140234 7 5 460 3 1750 D 13 4 40 0 8 4 SOW 0 83 21 2 85 4SEV7554DS 140235 7 5 575 3 1750 D 10 7 32 0 10 4 SOW 0 75 19 1 4SEV11364DS 140236 11 3 200 3 1750 B 32 2 109 5 8 4 SOW 1 06 27 0 35 4SEV11334DS 140237 11 3 230 3 1750 D 28 0 126 0 8 4 SOW 1 06 27 0 35 4SEV11344DS 140238 11 3 460 3 1750 D 14 0 63 0 8 4 SOW 1 06 27 1 4...

Page 8: ...ean dry container In separate container drain seal chamber by removing pipe plug 22 2 Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown 3 If oil is found to be clean and uncontaminated measure above 15 KV breakdown refill the motor housing and seal chamber as per section F 1 3 4 If oil is found to be dirty or contaminated or measures below 15 KV breakdown the t...

Page 9: ... After removal of cable and box assembly 10 from motor housing 2 remove cable lead wires from motor lead wires and moisture and temperature sensors wires if equipped from control cable by removing connectors 12 and 17 The wiring connections should be noted to insure correct connections when reassembling Remove cap screws 19 Vertically lift the outside motor housing 2 from bearing bracket 21 with l...

Page 10: ...ve impeller 28 as outlined in paragraph F 2 1 Drain oil from seal chamber as outlined in paragraph F 1 3 Remove cap screws 8 and lifting strap 7 Set unit upside down on blocks to avoid damaging cords Remove socket head cap screws 39 and lift seal plate 25 vertically being cautious to avoid seal damage together with diaphragm 32 clamp 43 and outboard stationary member 46A of shaft seal 46 from bear...

Page 11: ...l pusher until retainer engages spring 46C and spring is compressed slightly Make sure spring 46C is properly engaged in both retainers Slide seal plate 25 over shaft onto bearing bracket 21 being careful not to damage outboard stationary member 46A and align holes for socket head cap screws 39 Thread socket head cap screws 39 into bearing bracket 21 and tighten Fill seal chamber with oil as outli...

Page 12: ... White 3 9 T4 T5 T6 Together THREE PHASE 480 600 VOLT AC THREE PHASE 480 600 VOLT AC Power Cable Power Cable Motor Lead Number Motor Lead Number Green Ground Green Black 1 Red 2 White 3 T4 T7 Together T5 T8 Together T6 T9 Together MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Control Cable Control Cable Lead Number Lead Number Green Ground Green Black P1 Temperature Sensor Whit...

Page 13: ...e design configuration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which repre sent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for order ing and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specif...

Page 14: ...eller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as...

Page 15: ...15 FIGURE 10 4SEV Pump Series ...

Page 16: ...10c 2 071431A Friction Ring For 7 5 11 3Hp 3Ph 15Hp 575V 10d 1 071430A Grommet For 7 5 11 3Hp 3Ph 15Hp 575V 10e 1 Control Cable Not Sold Separately 10f 1 051448 Gland Nut 10g 2 021531 Friction Ring 10h 1 066871 Grommet 10J 1 030169 Ground Screw 10 32 x 5 8 Lg Stainless 11 1 051937 Square Ring 12 5 016406 Connector 13 2 5 Gal 029034 Oil Motor Housing 35 oz Oil Seal Cavity 14 2 5 32 6 Machine Screw ...

Page 17: ...Sq x 1 00 lg Stainless 34 1 11 81 1 SKHD Screw 1 2 13 x 1 1 4 lg 18 8 stainless 35 1 4587 SS Impeller Washer 531 x 1 562 Stainless 36 2 001348 Shim 031 x 1 5 O D Impeller 37 2 001349 Shim 010 x 1 5 O D Impeller 39 2 036803 Soc Hd Cap Screw 1 4 20 x 3 4 lg Stainless 42 1 056668 Square Ring 43 1 022879 Diaphragm Clamp Ring 44 4 002203 Cap Screw 1 4 20 x 7 8 lg Steel 46 1 039485 Shaft Seal Both Ends ...

Page 18: ...TION Your product is covered by a warranty www cranepumps com downloadables CATALOGS_OIPMs Warranty 24MonthWarranty pdf If you have a claim under the provisions of the warranty contact your local Crane Pumps Systems Inc Distributor ...

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