Crane Barnes 084605 Installation And Operation Manual Download Page 5

5

SECTION B: GENERAL INFORMATION

 

B-1) To the Purchaser:

 

Congratulations! You are the owner of one of the finest pumps 

on the market today. CP&S pumps are products engineered 

and manufactured of high quality components. Over one 

hundred years of pump building experience along with a 

continuing quality assurance program combine to produce a 

pump which will stand up to the toughest applications. This 

manual will provide helpful information concerning installation, 

maintenance, and proper service guidelines.

B-2) Receiving:

 

Upon receiving the pump, it should be inspected for damage 

or shortages. If damage has occurred, file a claim immediately 

with the company that delivered the pump. If the manual 

is removed from the packaging, do not lose or misplace. 

B-3) Storage:

Short Term-

  CP&S  Pumps  are  manufactured  for  efficient 

performance following short inoperative periods in storage. 

For best results, pumps can be retained in storage, as factory 

assembled, in a dry atmosphere with constant temperatures 

for up to six (6) months. Long Term- Any length of time 

exceeding six (6) months, but not more than twenty-four (24) 

months. The unit should be stored in a temperature controlled 

area, a roofed over walled enclosure that provides protection 

from the elements (rain, snow, wind-blown dust, etc.), and 

whose temperature can be maintained b40 deg. F 

and +120 deg. F. (4.4 - 49°C). Pump should be stored in its 

original shipping container. On initial start up, rotate impeller 

by hand to assure seal and impeller rotate freely. If it is 

required that the pump be installed and tested before the long 

term storage begins, such installation will be allowed provided: 

1.)  The pump is not installed under water for more than

 

one (1) month.

2.)  Immediately upon satisfactory completion of the test,

 

the pump is removed, thoroughly dried, repacked in the

 

original shipping container, and placed in a temperature

 

controlled storage area. 

B-4) Service Centers:

 

For the location of the nearest Barnes Service Center, check 

your Barnes representative or Crane Pumps & Systems 

Service Department in Piqua, Ohio, telephone (937) 778-8947 

or Crane Pumps & Systems Canada, in Brampton, Ontario, 

(905) 457-6223.

SECTION C: INSTALLATION

C-1) Location:

These pumping units are self-contained and are recommended 

for use in a sump, lift station or basin. This pump is 

designed to pump sewage, effluent, or other nonexplosive 

or noncorrosive wastewater and shall NOT be installed in 

locations classified as hazardous in accordance with the 

National Electrical Code (NEC), ANSI/NFPA 70 or Canadian 

Electrical Code. Never install the pump in a trench, ditch or 

hole with a dirt bottom; the legs will sink into the dirt and the 

suction will become plugged. 

C-1.1 Submergence:

It is recommended that the pump be operated in the 

submerged condition and the sump liquid level should never 

be less than dimension “A” in Figure 1.

 

C-2) Discharge:

Discharge piping should be as short as possible. Both a 

check valve and a shut-off valve are recommended for 

each pump being used. The check valve is used to prevent 

backflow into the sump. Excessive backflow can cause 

flooding and/or damage to the pump. The shut-off valve 

is used to stop system flow during pump or check valve 

servicing. 

Barnes supplies a breakaway fitting discharge system 

designed to allow the submersible wastewater pump to be 

installed or removed without requiring personnel to enter the 

wet well.

Place the Break Away Fitting (BAF) in position. Temporarily 

secure the guide rails in the upper mounting brackets and 

locate the base on the bottom of the wet well. Level the base 

with grout and/or shims. Install the intermediate support 

brackets, if required. Make sure the rails are in a true vertical 

position so the pump will clear the access opening and 

will slide freely down the rails into place on the discharge 

stationary fitting. Once the rails are in proper alignment, 

bolt the base into the floor of the station and connect the 

discharge pipe to the elbow. Connect the movable portion 

and other supplied fittings of the BAF onto the pump and 

lower into wet well. See the Break Away Fitting manual for 

more information. 

C-3) Liquid Level Controls:

The level controls are to be supported by a mounting bracket 

that is attached to the sump wall, cover or junction box. Cord 

grips are used to hold the cords in place on the mounting 

bracket. The control level can be changed by loosening 

the grip and adjusting the cord length as per the plans and 

specifications. Be certain that the level controls cannot 

hang up or foul in it’s swing and that the pump is completely 

submerged when the level control is in the “Off” mode.

 

FIGURE 1

Summary of Contents for Barnes 084605

Page 1: ...onstant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 131290 Rev F Series 4SEV DS 4 5 15HP 1750RPM 60Hz ...

Page 2: ...15 PARTS LIST 16 18 RETURNED GOODS POLICY 19 WARRANTY 18 START UP REPORT 20 21 WARRANTY REGISTRATION 19 SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Systems Inc 1994...

Page 3: ...ert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Page 4: ...uirrel Cage Induction Winding Class F Class H Rated Magnet Wire Service Factor 1 15 SINGLE PHASE Capacitor Start Capacitor Run Requires BARNES Starter Panel Which includes capacitors and overload protection THREE PHASE 200 240 480 is Tri voltage motor Requires overload protection to be included in control panel VFD Suitable MOISTURE SENSOR N O Requires relay in control panel TEMP SENSOR N C Requir...

Page 5: ...are self contained and are recommended for use in a sump lift station or basin This pump is designed to pump sewage effluent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations classified as hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or Canadian Electrical Code Never install the pump in a trench ditch or hole with a dirt bottom t...

Page 6: ...situations may induce a false signal in the moisture detecting circuit If none of the above test prove conclusive the pump s should be pulled and the source of the failure identified and repaired IF A MOISTURE DETECT HAS OCCURRED SCHEDULE MAINTENANCE AS SOON AS POSSIBLE C 4 4 Wire Size Consult a qualified electrician for proper wire size if additional power cable is required See table for electric...

Page 7: ...4SEV7534DS 140233 7 5 230 3 1750 D 26 8 80 0 8 4 SOW 0 83 21 0 71 4SEV7544DS 140234 7 5 460 3 1750 D 13 4 40 0 8 4 SOW 0 83 21 2 85 4SEV7554DS 140235 7 5 575 3 1750 D 10 7 32 0 10 4 SOW 0 75 19 1 4SEV11364DS 140236 11 3 200 3 1750 B 32 2 109 5 8 4 SOW 1 06 27 0 35 4SEV11334DS 140237 11 3 230 3 1750 D 28 0 126 0 8 4 SOW 1 06 27 0 35 4SEV11344DS 140238 11 3 460 3 1750 D 14 0 63 0 8 4 SOW 1 06 27 1 4...

Page 8: ...ean dry container In separate container drain seal chamber by removing pipe plug 22 2 Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown 3 If oil is found to be clean and uncontaminated measure above 15 KV breakdown refill the motor housing and seal chamber as per section F 1 3 4 If oil is found to be dirty or contaminated or measures below 15 KV breakdown the t...

Page 9: ... After removal of cable and box assembly 10 from motor housing 2 remove cable lead wires from motor lead wires and moisture and temperature sensors wires if equipped from control cable by removing connectors 12 and 17 The wiring connections should be noted to insure correct connections when reassembling Remove cap screws 19 Vertically lift the outside motor housing 2 from bearing bracket 21 with l...

Page 10: ...ve impeller 28 as outlined in paragraph F 2 1 Drain oil from seal chamber as outlined in paragraph F 1 3 Remove cap screws 8 and lifting strap 7 Set unit upside down on blocks to avoid damaging cords Remove socket head cap screws 39 and lift seal plate 25 vertically being cautious to avoid seal damage together with diaphragm 32 clamp 43 and outboard stationary member 46A of shaft seal 46 from bear...

Page 11: ...l pusher until retainer engages spring 46C and spring is compressed slightly Make sure spring 46C is properly engaged in both retainers Slide seal plate 25 over shaft onto bearing bracket 21 being careful not to damage outboard stationary member 46A and align holes for socket head cap screws 39 Thread socket head cap screws 39 into bearing bracket 21 and tighten Fill seal chamber with oil as outli...

Page 12: ... White 3 9 T4 T5 T6 Together THREE PHASE 480 600 VOLT AC THREE PHASE 480 600 VOLT AC Power Cable Power Cable Motor Lead Number Motor Lead Number Green Ground Green Black 1 Red 2 White 3 T4 T7 Together T5 T8 Together T6 T9 Together MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Control Cable Control Cable Lead Number Lead Number Green Ground Green Black P1 Temperature Sensor Whit...

Page 13: ...e design configuration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which repre sent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for order ing and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specif...

Page 14: ...eller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as...

Page 15: ...15 FIGURE 10 4SEV Pump Series ...

Page 16: ...10c 2 071431A Friction Ring For 7 5 11 3Hp 3Ph 15Hp 575V 10d 1 071430A Grommet For 7 5 11 3Hp 3Ph 15Hp 575V 10e 1 Control Cable Not Sold Separately 10f 1 051448 Gland Nut 10g 2 021531 Friction Ring 10h 1 066871 Grommet 10J 1 030169 Ground Screw 10 32 x 5 8 Lg Stainless 11 1 051937 Square Ring 12 5 016406 Connector 13 2 5 Gal 029034 Oil Motor Housing 35 oz Oil Seal Cavity 14 2 5 32 6 Machine Screw ...

Page 17: ...Sq x 1 00 lg Stainless 34 1 11 81 1 SKHD Screw 1 2 13 x 1 1 4 lg 18 8 stainless 35 1 4587 SS Impeller Washer 531 x 1 562 Stainless 36 2 001348 Shim 031 x 1 5 O D Impeller 37 2 001349 Shim 010 x 1 5 O D Impeller 39 2 036803 Soc Hd Cap Screw 1 4 20 x 3 4 lg Stainless 42 1 056668 Square Ring 43 1 022879 Diaphragm Clamp Ring 44 4 002203 Cap Screw 1 4 20 x 7 8 lg Steel 46 1 039485 Shaft Seal Both Ends ...

Page 18: ...TION Your product is covered by a warranty www cranepumps com downloadables CATALOGS_OIPMs Warranty 24MonthWarranty pdf If you have a claim under the provisions of the warranty contact your local Crane Pumps Systems Inc Distributor ...

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