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Crane Barnes 084605, Installation And Operation Manual

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Crane Barnes 084605 Installation And Operation Manual Download Page 16

16

PARTS KITS

 

Seal Repair Kit...........P/N-130179

Overhaul Kit...............P/N-130175

Seal Tool Kit...............P/N-085737

Pressure Gauge Kit...P/N-085343

 

PARTS LIST - Standard

 

ITEM 

QTY 

PART 

NO. 

 

DESCRIPTION 

   

1 

1 

072692 

 

 

Motor-  

4SEV4524L

 

 

072693 

 

 

 

4SEV4534L / 4SEV4544L

 

  072694 

    

4SEV7524L

 

 

072695 

 

 

 

4SEV4564L / 4SEV7534L / 4SEV7544L

 

 

072697 

 

 

 

4SEV7564L / 4SEV11364L / 4SEV11334L / 

 

 

 

 

 

 

4SEV11344L / 4SEV15034L / 4SEV15044L

 

   

  

2 1 

053030  

 

Motor 

Housing 

   

3  1 039734   

 

Ball 

Bearing 

   

4 1 

070624  

 

Pipe 

Closure 

   

5 

1 

070623 

 

 

Pressure Relief Valve 

 

 

6 

4 

1-529-1 

 

 

Cap Screw,  

3/8-16 x 1” lg Stainless 

 

7 

1 

036863A 

 

 

S.S. Lifting Strap 

 

 

 

8 

2 

1-68-1 

 

 

Cap Screw,  

1/2-13 x 1-1/4” lg Stainless 

10 

1 

See Table 2 

 

 

Conduit Box & Cable Assembly 

 

10a 

1 

----- 

 

 

Power Cable  

(Not Sold Separately)

10b 

1 

072559 

 

* 

Gland Nut,  

(For 7.5 & 11.3Hp 3Ph & 15Hp 575V) 

10c  

2 

071431A 

 

* 

Friction Ring 

(For 7.5 & 11.3Hp 3Ph & 15Hp 575V) 

 

10d  

1 

071430A 

 

* 

Grommet 

(For 7.5 & 11.3Hp 3Ph & 15Hp 575V) 

10e 

1 

----- 

 

* 

Control Cable 

(Not Sold Separately)

10f 

1 

051448  

* 

Gland 

Nut 

   

10g 

2 

021531  

* 

Friction 

Ring 

   

10h 1  066871 

 *

 

Grommet 

   

10J 

1 

030169 

 

* 

Ground Screw 

10-32 x 5/8 Lg Stainless   

11 1 051937   



  Square Ring 

 

 

12 5 016406   

  Connector  

 

 

13 

2.5 Gal  029034 

 

 

Oil - Motor Housing 

 

 

 

35 oz.   

 

 

Oil - Seal Cavity

14 

2 

5-32-6 

 

 

Machine Screw 

6-32 x 1/4 Cad. Plt. Steel  5-32-6

15 

2 

052563 

 

 

Lockwasher 

No. 6 Steel 

 

16 2 051487   

  Moisture Sensor Wire 

 

 

17 4 134013   

  Connector 

(Sensor Wires)   

18  2  039383 

   Electrode 

 

 

19 

6 

1-38-1 

 

 

Hex Hd Screw 

3/8-16 x 1.50” lg Stainless 

20 

6 

15-23-1 

 

 

Nut 

3/8-16 Stainless   

21 

1 

039030 

 

 

Bearing Bracket 

 

 

22 

1 

015000 

 

 

Pipe Plug 

 

 

24 

6 

066103 

 

 

Stud 

3/8-16 x 3.88” lg Stainless 

25 

1 

039038 

 

 

Seal Plate 

 

26 

1 

066292 

 

 

Volute, 4SE Models 

 

 

 

27  2  039934 

   Caplug 

 

 

4SEV Pump Series

(*) Included with item number 10.

(

) 11, 32, 41, 42, 46

(

) 3, 11, 12, 16, 17, 20, 32, 33, 34, 36, 37, 41, 42, 46, 47, 53

Summary of Contents for Barnes 084605

Page 1: ...onstant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 131290 Rev F Series 4SEV DS 4 5 15HP 1750RPM 60Hz ...

Page 2: ...15 PARTS LIST 16 18 RETURNED GOODS POLICY 19 WARRANTY 18 START UP REPORT 20 21 WARRANTY REGISTRATION 19 SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Systems Inc 1994...

Page 3: ...ert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Page 4: ...uirrel Cage Induction Winding Class F Class H Rated Magnet Wire Service Factor 1 15 SINGLE PHASE Capacitor Start Capacitor Run Requires BARNES Starter Panel Which includes capacitors and overload protection THREE PHASE 200 240 480 is Tri voltage motor Requires overload protection to be included in control panel VFD Suitable MOISTURE SENSOR N O Requires relay in control panel TEMP SENSOR N C Requir...

Page 5: ...are self contained and are recommended for use in a sump lift station or basin This pump is designed to pump sewage effluent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations classified as hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or Canadian Electrical Code Never install the pump in a trench ditch or hole with a dirt bottom t...

Page 6: ...situations may induce a false signal in the moisture detecting circuit If none of the above test prove conclusive the pump s should be pulled and the source of the failure identified and repaired IF A MOISTURE DETECT HAS OCCURRED SCHEDULE MAINTENANCE AS SOON AS POSSIBLE C 4 4 Wire Size Consult a qualified electrician for proper wire size if additional power cable is required See table for electric...

Page 7: ...4SEV7534DS 140233 7 5 230 3 1750 D 26 8 80 0 8 4 SOW 0 83 21 0 71 4SEV7544DS 140234 7 5 460 3 1750 D 13 4 40 0 8 4 SOW 0 83 21 2 85 4SEV7554DS 140235 7 5 575 3 1750 D 10 7 32 0 10 4 SOW 0 75 19 1 4SEV11364DS 140236 11 3 200 3 1750 B 32 2 109 5 8 4 SOW 1 06 27 0 35 4SEV11334DS 140237 11 3 230 3 1750 D 28 0 126 0 8 4 SOW 1 06 27 0 35 4SEV11344DS 140238 11 3 460 3 1750 D 14 0 63 0 8 4 SOW 1 06 27 1 4...

Page 8: ...ean dry container In separate container drain seal chamber by removing pipe plug 22 2 Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown 3 If oil is found to be clean and uncontaminated measure above 15 KV breakdown refill the motor housing and seal chamber as per section F 1 3 4 If oil is found to be dirty or contaminated or measures below 15 KV breakdown the t...

Page 9: ... After removal of cable and box assembly 10 from motor housing 2 remove cable lead wires from motor lead wires and moisture and temperature sensors wires if equipped from control cable by removing connectors 12 and 17 The wiring connections should be noted to insure correct connections when reassembling Remove cap screws 19 Vertically lift the outside motor housing 2 from bearing bracket 21 with l...

Page 10: ...ve impeller 28 as outlined in paragraph F 2 1 Drain oil from seal chamber as outlined in paragraph F 1 3 Remove cap screws 8 and lifting strap 7 Set unit upside down on blocks to avoid damaging cords Remove socket head cap screws 39 and lift seal plate 25 vertically being cautious to avoid seal damage together with diaphragm 32 clamp 43 and outboard stationary member 46A of shaft seal 46 from bear...

Page 11: ...l pusher until retainer engages spring 46C and spring is compressed slightly Make sure spring 46C is properly engaged in both retainers Slide seal plate 25 over shaft onto bearing bracket 21 being careful not to damage outboard stationary member 46A and align holes for socket head cap screws 39 Thread socket head cap screws 39 into bearing bracket 21 and tighten Fill seal chamber with oil as outli...

Page 12: ... White 3 9 T4 T5 T6 Together THREE PHASE 480 600 VOLT AC THREE PHASE 480 600 VOLT AC Power Cable Power Cable Motor Lead Number Motor Lead Number Green Ground Green Black 1 Red 2 White 3 T4 T7 Together T5 T8 Together T6 T9 Together MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Control Cable Control Cable Lead Number Lead Number Green Ground Green Black P1 Temperature Sensor Whit...

Page 13: ...e design configuration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which repre sent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for order ing and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specif...

Page 14: ...eller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as...

Page 15: ...15 FIGURE 10 4SEV Pump Series ...

Page 16: ...10c 2 071431A Friction Ring For 7 5 11 3Hp 3Ph 15Hp 575V 10d 1 071430A Grommet For 7 5 11 3Hp 3Ph 15Hp 575V 10e 1 Control Cable Not Sold Separately 10f 1 051448 Gland Nut 10g 2 021531 Friction Ring 10h 1 066871 Grommet 10J 1 030169 Ground Screw 10 32 x 5 8 Lg Stainless 11 1 051937 Square Ring 12 5 016406 Connector 13 2 5 Gal 029034 Oil Motor Housing 35 oz Oil Seal Cavity 14 2 5 32 6 Machine Screw ...

Page 17: ...Sq x 1 00 lg Stainless 34 1 11 81 1 SKHD Screw 1 2 13 x 1 1 4 lg 18 8 stainless 35 1 4587 SS Impeller Washer 531 x 1 562 Stainless 36 2 001348 Shim 031 x 1 5 O D Impeller 37 2 001349 Shim 010 x 1 5 O D Impeller 39 2 036803 Soc Hd Cap Screw 1 4 20 x 3 4 lg Stainless 42 1 056668 Square Ring 43 1 022879 Diaphragm Clamp Ring 44 4 002203 Cap Screw 1 4 20 x 7 8 lg Steel 46 1 039485 Shaft Seal Both Ends ...

Page 18: ...TION Your product is covered by a warranty www cranepumps com downloadables CATALOGS_OIPMs Warranty 24MonthWarranty pdf If you have a claim under the provisions of the warranty contact your local Crane Pumps Systems Inc Distributor ...

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