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TABLE OF CONTENTS

Warranty  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Safety Rules  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–5

Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–12

Product Specifications  . . . . . . . . . . . . . . . . . . . . . . .13

Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . .13–16

Storage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Schematic/Wiring Diagram . . . . . . . . . . . . . . . . .20–21

Replacement Parts  . . . . . . . . . . . . . . . . . . . . . .22–29

Emissions Warranty . . . . . . . . . . . . . . . . . . . . . . . . .30

Español  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-51

How to Order Parts . . . . . . . . . . . . . . . . . . .Back Page

LIMITED WARRANTY FOR DELUXE PORTABLE GENERATORS

SEARS warrants to the original purchaser that the alternator and engine for its portable generator will be free
from defects in materials or workmanship for the items and period set forth below from the date of original
purchase. This warranty is not transferable and applies only to portable generators driven by the GN-Series
Sears warranted engine.

CONSUMER*

COMMERCIAL*

Alternator

2 years (2nd year parts only)

1 year

Engine

2 years (2nd year parts only)

1 year

NOTE

: For the purpose of this warranty “Consumer Use” means personal residential household and

emergency use by original purchaser, not to be used as a primary source of power. “Commercial Use” means all
other uses, including rental, construction, commercial, and income producing purposes. Once a generator has
experienced commercial use, it shall thereafter be considered a commercial use generator for the purpose of
this warranty.

During said warranty period, SEARS will, at its option, repair or replace any part which, upon examination by
SEARS, is found to be defective under normal use and service**. Starting batteries are not warranted by
SEARS. All transportation costs under warranty, including return to the factory if necessary, are to be borne by
the purchaser and prepaid by him. This warranty does not cover normal maintenance and service and does not
apply to a generator set, alternator or engine, or parts which have been subjected to improper or unauthorized
installation or alteration, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair
or storage so as, in SEARS’s judgment, to adversely affect its performance and reliability.

** 

NORMAL WEAR

: As with all mechanical devices, engines need periodic parts service and replacement to

perform well. This warranty will not cover repair when normal use has exhausted the life of a part or engine.

THERE IS NO OTHER EXPRESS WARRANTY. SEARS HEREBY DISCLAIMS ANY AND ALL
IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW. THE DURATION
OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME
PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR CONSEQUENTIAL,
INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED.

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of
incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty
gives you specific legal rights and you may also have other rights, which vary from state to state.

For service, see your nearest SEARS authorized warranty service facility. Warranty service can be performed
only by a SEARS authorized service facility. This warranty will not apply to service at any other facility. At the
time of requesting warranty service, evidence of original purchase date must be presented.

Sears, Roebuck and Co., D/817WA, Hoffman Estates, IL  60179

WARRANTY

Summary of Contents for 580.327182

Page 1: ...79 Operators Manual Model No 580 327182 CAUTION Before using this product read this manual and follow all its Safety Rules and Operating Instructions Part No B4566 Draft 1 2 8 2000 Printed in the U S...

Page 2: ...prepaid by him This warranty does not cover normal maintenance and service and does not apply to a generator set alternator or engine or parts which have been subjected to improper or unauthorized ins...

Page 3: ...permit smoking open flames sparks or heat in the vicinity while handling gasoline Avoid spilling gasoline on a hot engine Comply with all laws regulating storage and handling of gasoline Never add fu...

Page 4: ...re of this generator you Do Not need to install the battery You must purchase and install a 12 Volt DC battery Sears p n 28 27135 The battery should be serviced with electrolyte fluid and fully charge...

Page 5: ...s provided on the generator cradle and then add the two spacers on each protruding end of the axle Slide one wheel and flat washer on each end of the axle Make sure the air inflation valve is outward...

Page 6: ...and motor loads 120 240 Volt AC 50 Amp Receptacle Supplies electrical power for the operation of 120 240 Volt AC 50 Amp single phase 60 Hz welder or motor loads Air Cleaner Filters intake air as it i...

Page 7: ...o 3 600 watts 3 6 kW of power at 30 Amps The outlet is protected by a 30 Amp push to reset circuit breaker 120 240 Volt AC 30 Amp Receptacle Use a NEMA L14 30 plug with this receptacle Connect a suita...

Page 8: ...o 12 AWG American Wire Gauge stranded copper wire to the grounding wing nut and to an earth driven copper or brass grounding rod electrode provides adequate protection against electrical shock However...

Page 9: ...ot light a cigarette or smoke when filling the fuel tank CAUTION Do Not overfill the fuel tank Always leave room for expansion Use regular UNLEADED gasoline with the generator engine Do Not use premiu...

Page 10: ...ted against overload with push to reset type circuit breakers If amperage rating of any circuit breaker is exceeded that breaker opens and electrical output to that receptacle is lost Read Don t Overl...

Page 11: ...other source of heat around a battery Wear protective goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely caustic sulfuric acid solution that...

Page 12: ...ne time NOTE All figures are approximate See data plate on appliance for wattage requirements Device Running Watts Air Conditioner 12 000 Btu 1700 Air Conditioner 24 000 Btu 3800 Air Conditioner 40 00...

Page 13: ...r filter assure proper fuel air mixture and help your engine run better and last longer GENERATOR MAINTENANCE Generator maintenance consists of keeping the unit clean and dry Operate and store the uni...

Page 14: ...ctions to change the oil while the engine is still warm Clean area around oil drain plug Remove oil drain plug and oil fill plug and drain oil completely into a suitable container When oil has complet...

Page 15: ...y Clean air cleaner cover then insert precleaner into cover Next insert new paper filter into cover to hold precleaner in place and assemble all of them to the base of the air cleaner NOTE If you need...

Page 16: ...wly while watching the piston through the spark plug hole As you pull on the recoil handle the piston should move up and down The piston is at TDC when it is up as high as it can go Loosen the rocker...

Page 17: ...ine from the fuel tank DANGER Drain fuel into approved container outdoors away from open flame Be sure engine is cool Do Not smoke Start and run engine until engine stops from lack of fuel While engin...

Page 18: ...h to Run 2 Clean or replace air cleaner 3 Fill fuel tank 4 Drain gas tank and fill with fresh fuel 5 Connect wire to spark plug 6 Replace spark plug 7 Drain gas tank fill with fresh fuel 8 Put choke l...

Page 19: ...19 NOTES...

Page 20: ...20 SCHEMATIC...

Page 21: ...21 WIRING DIAGRAM...

Page 22: ...22 CRAFTSMAN 7500 Watt AC Generator 580 327182 Main Unit Exploded View 900...

Page 23: ...Panel 43 B4366A 1 ASSEMBLY Control Box 44 B96068 1 SHIELD Heat 45 14353621 1 WIRE Ground 46 26850 2 LW EXT Shakeproof M6 47 B4901 1 DECAL 1 800 4 MyHome 48 81917 1 PIN Roll 4mm x 10 49 B4986 1 DECAL G...

Page 24: ...LE 2 89742 2 WHEEL 3 93693A 1 AXLE 4 87005 2 PIN Retaining 5 B89635 2 SPACER Wheel 6 B93696 1 LEG Support 7 27007 2 MOUNT Vibration 8 42909 2 CAPSCREW Hex Hd M8 1 25 x 30 9 52858 8 NUT Lock M8 10 2224...

Page 25: ...75207 2 CIRCUIT BREAKER 20 AMP 12 23365 10 WASHER 8 Shakeproof 13 68868 1 OUTLET 30A 120V Locking Type 14 43437 1 OUTLET 30A 120V 240V Locking Type Item Part Qty Description 15 68759 1 OUTLET 20A 120...

Page 26: ...1 1 Black Sleeving 12 84329 1 3 Pin Male Hsg 13 92981 1 Wire Asm 14 22097 2 M6 Lockwasher 15 92079 2 M6 x 30 Taptite 16 84542 1 Ignition Coil Item Part Qty Description 20 72347 1 Sparkplug 21 72734 1...

Page 27: ...S Item Part Qty Description 78 82774 1 Woodruff Key 79 91222C 1 Flywheel w Ring Gear 80 67198N 1 Conical Washer 81 67890 1 M20 Hex Nut Item Part Qty Description 17 21544 1 Starter Motor 22 40976 2 SHC...

Page 28: ...91028 1 K Adapter 37 22097 3 M6 Lock Washer 38 49813 2 M6 Hex Nut 39 90970 1 Carb Airbox Gasket 40 93873 2 M6 Ribbed Lockwasher 41 91204 1 Spitback Plate 42 89228 1 Carb Manifold Gasket Item Part Qty...

Page 29: ...308 2 Valve Spring 29 86025 1 Gerotor Set Item Part Qty Description 30 84430 1 Balancer 31 21714 1 Cylinder Head With Valve Seats Guides 32 86516 1 Exhaust Valve 33 86517 1 Intake Valve 34 88396B 2 Pu...

Page 30: ...t the engine is free from defects in materials and workmanship which cause the failure of a warranted part for a period of two years WHAT IS COVERED Repair or Replacement of Parts Repair or replacemen...

Page 31: ...obrecarga exceso de velocidad manten imiento reparaci n o almacenamiento incorrecto que a juicio de SEARS afecte negativamente su funcionamiento y confia bilidad DESGASTE NORMAL Como con todos los dis...

Page 32: ...va suciedad polvo o vapores corrosivos La gasolina es altamente INFLAMABLE y sus vapores son EXPLOSIVOS No permita que fumen que existan llamas abiertas chispas o calor a su alrededor cuando manipule...

Page 33: ...arranque el ctrico de este generador usted no tendr que instalar la bater a Deber comprar e instalar una bater a de 12 Voltios DC tipo U1 Deber darle servicio a la bater a usando el l quido electr li...

Page 34: ...dor de retenci n elemento 4 Retire los bloques Instale los montajes antivibratorios elemento 7 a la pata de soporte elemento 6 utilizando dos tornillos prisioneros M8 x 30mm elemento 8 arandelas M8 el...

Page 35: ...e combustible prolonga la vida del motor y disminuye el ruido del motor Interruptor de Marcha Parado Deber estar en la posici n Run Marcha para darle arranque al motor Col quelo en la posici n Stop Pa...

Page 36: ...que requieran hasta 3 600 vatios 3 6 kW de potencia a 30 Amperios AC La toma est protegida por un cortacircuito con dispositivo de reposici n de 30 Amperios Tomacorriente de 120 240 Voltios AC 30 Amp...

Page 37: ...la a tierra en el generador o en los dispositivos el ctricos conectados La conexi n a tierra adecuada tambi n ayuda a disipar la electricidad est tica la cual se acumula frecuentemente en dispositivos...

Page 38: ...RTANTE Es importante evitar la formaci n de dep sitos de goma en las partes esenciales del sistema de combustible como en el carburador filtro del combustible manguera del combustible o tanque durante...

Page 39: ...r OPERACION EN CLIMA FRIO Es posible que se forme hielo en su generador y o el sistema de desfogue de la caja del cig e al bajo ciertas condiciones clim ticas temperaturas por debajo de 40 F 4 C y un...

Page 40: ...ar bater as de 12 Voltios lleve a cabo los siguientes procedimientos Revise el nivel del l quido en todas las celdas de la bater a Si es necesario a ada agua destilada UNICAMENTE hasta cubrir los sepa...

Page 41: ...empo NOTA todas las cifras son aproximadas Vea la placa de datos del aparato especial para los requisitos de vatiaje Dispositivo Vatios Aire Acondicionado 12 000 Btu 1700 Air Acondicionado 24 000 Btu...

Page 42: ...42 NOTAS...

Page 43: ...2 Voltios 10 0 Amperios DC Especificaciones del Motor Caballos de Fuerza 15 a 3600 rpm Desplazamiento 410cc Buj a Tipo Champion RC12YC o equivalente Calibrar Separaci n a 0 030 pulgadas 0 76mm Capacid...

Page 44: ...av a caliente despu s del funcionamiento Limpie el rea alrededor del tap n para drenaje de aceite Retire el tap n de drenaje de aceite y tap n de llenado y drene el aceite por completo en un recipient...

Page 45: ...cuadamente Limpie la cubierta del depurador de aire despu s inserte el predepurador en la cubierta A continuaci n inserte el filtro de papel nuevo en la cubierta para sostener el predepurador en su lu...

Page 46: ...n deber moverse hacia arriba y abajo El pist n se encontrar en el Punto Fijo Superior cuando llegue al punto m s elevado Suelte la contratuerca del brazo oscilante Utilice una llave allen de 8 mm para...

Page 47: ...del tanque de combustible PELIGRO Drene el combustible dentro de un recipiente adecuado lejos de llamas abiertas y en lugares al aire libre Aseg rese de que el motor est fr o No fume Haga funcionar e...

Page 48: ...48 NOTAS...

Page 49: ...e gasolina y ll nelo con combustible fresco 5 Conecte el alambre a la buj a 6 Reemplace la buj a 7 Drene el tanque de gasolina ll nelo con combustible fresco 8 Coloque la palanca del cebador en no cho...

Page 50: ...50 NOTAS...

Page 51: ...libre de defectos en materiales y mano de obra que puedan causar falla de la parte garantizada por un per odo de dos a os QUE ESTA CUBIERTO Reparaci n o Remplazo de Partes La reparaci n o el remplazo...

Page 52: ......

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