CPI VD Series User Manual Download

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User Manual for Lead Acid Interactive UPS

04/22v.1

Page 1

Chatsworth Products (CPI)

User Manual for

Lead Acid Interactive UPS

VD-Series

5000VA, 6000VA and 10kVA Models

Reference Sales Model:

VD5000B, VD6000B, VD10KB

Version 1

April 2022

While every effort has been made to ensure the accuracy of all information, CPI does not accept liability for any

errors or omissions and reserves the right to change information and descriptions of listed services and products.

eConnect, Evolution, GlobalFrame, MegaFrame, Motive, QuadraRack, RMR, Saf-T-Grip, Secure Array,

SeismicFrame, SlimFrame, TeraFrame and Velocity are federally registered trademarks of Chatsworth Products.

CUBE-iT, EuroFrame, Simply Efficient and ZetaFrame are trademarks of Chatsworth Products.

All other trademarks belong to their respective companies. 04/22 MKT-60020-769

800-834-4969

chatsworth.com

[email protected]

Summary of Contents for VD Series

Page 1: ...t to change information and descriptions of listed services and products 2022 Chatsworth Products Inc All rights reserved Chatsworth Products Clik Nut CPI CPI Passive Cooling eConnect Evolution GlobalFrame MegaFrame Motive QuadraRack RMR Saf T Grip Secure Array SeismicFrame SlimFrame TeraFrame and Velocity are federally registered trademarks of Chatsworth Products CUBE iT EuroFrame Simply Efficien...

Page 2: ...ew 10 2 2 3 Maintenance Bypass Distribution Module Installation 11 2 2 4 Operation 12 2 3 Tower Installation 12 2 4 Rack Installation 14 2 5 Battery Wiring Diagram 14 2 6 Storage and Maintenance 14 2 7 UPS Electrical Connections Installation 14 3 Operation 17 3 1 User Interface 17 3 1 1 Button Operations 17 3 1 2 LED Indicators 17 3 1 3 LCD Panel 18 3 1 4 Operating Mode Description 19 3 2 UPS Oper...

Page 3: ...les Models VD5000B VD6000B VD10KB 2022 Chatsworth Products Inc All rights reserved UL Listed for use in U S and Canada Legal Information The information contained in this guide is subject to change without notice Chatsworth Products Inc CPI shall not be liable for technical or editorial errors or omissions contained herein nor is it liable for any injury loss or incidental or consequential damages...

Page 4: ...t appliances or devices which would overload the UPS e g motor type equipment to the UPS output receptacles or terminal Place cables in such a way that no one can step on or trip over them Do not block air vents in the housing of the system components The UPS system must be installed in a location with good ventilation Ensure enough space on each side for ventilation UPS has provided a ground term...

Page 5: ...h insulated handles o Wear rubber gloves and boots o Do not lay tools or metal parts on top of batteries or battery cabinets o Disconnect the charging source prior to connecting or disconnecting terminal o Check to see if the battery is inadvertently grounded If it is remove the source of grounding Contacting with any part of the ground might result in electrical shock The likelihood of such shock...

Page 6: ...se or hazardous waste center 1 7 Operation Do not disconnect the ground conductor cable on the UPS or the building wiring terminals in any time since this would cancel the protective ground of the UPS system and of all connected loads The UPS system features its own internal current source batteries The UPS output receptacles or output terminal blocks may be electrically live even if the UPS syste...

Page 7: ...ets and screws NOTE Before installation please inspect the system components Be sure that nothing inside the package was damaged during transportation Do not turn on the UPS system and notify the carrier and dealer immediately if there is any damage or missing parts Please keep the original packaging in a safe place for future use 2 2 Selecting Installation Position It is necessary to select a pro...

Page 8: ...on port 4 USB communication port 5 Emergency power off function connector EPO connector 6 Input circuit breaker 7 Output terminals 8 Ground 9 Input terminals 10 Cooling Fan 11 External maintenance bypass switch port 2U Battery Pack 3U Battery Pack 1 DC connector cable connects to either UPS or additional battery pack 2 DC connection point for additional battery pack 3 DC breaker Battery over curre...

Page 9: ... connected equipment to utility power via a bypass switch permitting scheduled maintenance or UPS replacement without power interruption Combined power distribution feature and the master controlled design it provides maintenance bypass function and power saving within a rack mechanism Product Overview BDM2A BDM3A 1 Socket to UPS output 2 Socket to UPS input 3 Output cable and Circuit breaker 4 AC...

Page 10: ...n the building are enough for the rated capacity of UPS to avoid the hazards of electric shock or fire NOTE Do not use the wall receptacle as the input power source for the UPS as its rated current is less than the UPS s maximum input current Otherwise the receptacle may be burned and destroyed 2 Switch off the mains switch in the building before installation 3 Turn off and shut down the connected...

Page 11: ...m the system You may now service or maintain the UPS by shutting down the batteries of UPS Transfer to UPS Protection After maintenance service is done follow below steps to transfer back to UPS operation Step 1 Switch on the input breaker of the module and reconnect UPS battery input breaker Then UPS will enter to bypass mode Step 2 Transfer rotary switch to UPS position Then all devices are powe...

Page 12: ...Install UPS module Assemble two feet and one short extension as one tower stand shown in step 1 Align the two stands approximately 14 350 mm apart in step 2 Then put UPS module in the stands as shown in step 3 Step 1 Step 2 Step 3 Install UPS module and one battery pack Assemble two feet and two long extensions as one tower stand shown in step 1 Align the two stands approximately 14 in 350 mm apar...

Page 13: ...nclosure Attach the UPS module to the rack with screws nuts and washers user provided through its mounting ears and into the rack rails Step 4 Install the Isolation Transformer module if included in the rack directly below the UPS duplicating the UPS module instructions above Step 5 Mount the Maintenance Bypass Distribution Module if included to the rear of the 1st external battery pack using the ...

Page 14: ... your dealer Storage Before storing charge the unit 4 hours Store the unit covered and upright in a cool dry location During storage recharge the battery in accordance with the following table Storage Temperature Recharge Frequency Charging Duration 25 C 40 C Every 3 months 1 2 hours 40 C 45 C Every 2 months 1 2 hours 2 7 UPS Electrical Connections Installation Installation and wiring must be perf...

Page 15: ...following terminal block diagram Disconnect the ground wire last when making wire disconnection UPS Terminal Block to Anderson Connector wiring diagram Figure 2 20 6 After connecting the wires replace the terminal block cover on the rear panel of the UPS 7 Ensure that the battery pack breaker is in the OFF position Then connect the battery pack cable to the battery pack connector on the rear of th...

Page 16: ...he UPS Refer to figures 2 5 and 2 1 NOTE 1 Make sure all wires are connected securely NOTE 2 Please install the output over current protection breaker between the output terminal and the load on hardwired systems The breaker should be qualified with leakage current protective function if necessary Warning For standard battery pack there is one DC breaker to disconnect the battery pack and the UPS ...

Page 17: ...ton more than 0 5s to test the bat tery while in AC mode or CVCF mode UP key Press this button to display next selection in setting menu Mute Down Button Mute the alarm Press and hold the button more than 0 5s to mute the buzzer Please refer to section 3 4 9 for details Down key Press this button to display previous selection in setting menu Test Up Mute Down Button Press and hold the two buttons ...

Page 18: ...ion Indicates that the warning and fault occurs Indicates the fault codes and the codes are listed in details in section 3 9 Mute operation Indicates that the UPS alarm is disabled Output Battery voltage information Indicates the output voltage frequency or battery voltage Vac output voltage Vdc battery voltage Hz frequency Load information Indicates the load level by 0 25 26 50 51 75 and 76 100 I...

Page 19: ...d 76 100 Indicates the battery is not connected Indicates low battery level and low battery voltage Input Battery voltage information Indicates the input voltage or frequency or battery voltage Vac Input voltage Vdc battery voltage Hz input frequency 3 1 4 Operating Mode Status Description If parallel UPS systems are successfully set up it will show one more screen with PAR in parameter 2 and be a...

Page 20: ...S can be set at a con stant output frequency 50 Hz or 60 Hz The UPS will still charge battery under this mode LCD display Battery mode Description When the input voltage is beyond the acceptable range or power failure UPS will backup power from battery and alarm will beep every 4 seconds LCD display Bypass mode Description When input voltage is within acceptable range and bypass is enabled turn of...

Page 21: ...ly in Battery mode 1 Make sure that the breaker of the battery pack is at ON position 2 Press and hold the ON button for 0 5s to turn on the UPS and the buzzer will beep once 3 A few seconds later the UPS will be turned on and enter to Battery mode Connect devices to UPS After the UPS is turned on you can connect devices to the UPS 1 Turn on the UPS first and then switch on the devices one by one ...

Page 22: ...e CVCF mode ECO mode you could press the Test button to let the UPS do battery self test 2 To keep the system reliable the UPS will perform the battery self test automatically periodi cally The default setting period is once per week 3 Users also can set battery self test through monitoring software 4 If the UPS is at battery self test the LCD display and buzzer indication will be the same as at B...

Page 23: ...2 Press the Mute Down button until it shows 17 in parameter 1 and press Enter button to adjust the charging current Check 3 7 LCD setting for the details Recommended Charge Current setting Number of battery packs Quantity 1 Quantity 2 Quantity 3 2U Battery Pack 1 1 5 2 3U Battery Pack 1 5 3 4 3 In parameter 2 you can select the charging current from 1A to 4A by pressing Test UP button or Mute Down...

Page 24: ...splay Abbreviation Display content Meaning ENA Enable DIS Disable ATO Auto BAT Battery NCF Normal mode not CVCF mode CF CVCF mode SUB Subtract ADD Add ON On OFF Off FBD Not allowed OPN Allow RES Reserved OP V Output voltage PAR Parallel 3 3 LCD Settings There are three parameters to set up the UPS Refer to following diagram Parameter 1 ...

Page 25: ... to save settings Programs available list for parameter 1 Code Description Bypass No output AC ECO CVCF Battery Battery Test 01 Output voltage Y 02 Output frequency Y 03 Voltage range for bypass Y 04 Frequency range for bypass Y 05 ECO mode enable disable Y 06 Voltage range for ECO mode Y 07 ECO mode frequency range setting Y 08 Bypass mode setting Y Y 09 Battery backup time setting Y Y Y Y Y Y 10...

Page 26: ...output frequency at CVCF mode or not CVCF mode You may choose following two options in parameter 3 CF Setting UPS to CVCF mode If selected the output frequency will be fixed at 50Hz or 60Hz according to setting in parameter 2 The input frequency could be from 46Hz to 64Hz NCF Setting UPS to normal mode not CVCF mode If selected the output frequency will synchronize with the input frequency within ...

Page 27: ... 3 Set the acceptable high frequency for bypass 50 Hz Setting range is from 51 0Hz to 54 0 Hz 60 Hz Setting range is from 61 0Hz to 64 0Hz The default value is 54 0Hz 64 0Hz 05 ECO mode enable disable Interface Setting Parameter 3 Enable or disable ECO function You may choose follow ing two options DIS disable ECO function ENA enable ECO function If ECO function is disabled voltage range and frequ...

Page 28: ...S will run at Bypass mode depending on bypass enabled disabled setting FBD Bypass not allowed When selected it s not allowed for running in Bypass mode under any situations Parameter 3 ENA Bypass enabled When selected Bypass mode is activated DIS Bypass disabled When selected automatic bypass is acceptable but manual bypass is not allowed Manual bypass means users manu ally operate UPS for Bypass ...

Page 29: ...by function is disabled The UPS is running at normal mode and can t restart without battery 13 Battery voltage adjustment Interface Setting Parameter 2 Select Add or Sub function to adjust battery voltage to real figure Parameter 3 the voltage range is from 0V to 5 7V the default value is 0V 14 Charger voltage adjustment Interface Setting Parameter 2 you may choose Add or Sub to adjust charger vol...

Page 30: ... 004 Set the charging current of the charger from 1A to 4A Parameter 3 Calibrate the charging current 0 5 You may choose as add or as Sub to adjust charging cur rent This setting number is the first number after the decimal point For example if setting value is and 3 it means the calibrated formula is to add 0 3A The setting charging current on the left screen is 4 3A 4A 0 3A 4 3A 4 Trouble Shooti...

Page 31: ... failure Beeping every second I P fuse broken Beeping every second Overload 3 times in 30min Beeping every second 4 3 Warning Code Descriptions Warning code Warning event Warning code Warning event 01 Battery unconnected 10 L1 IP fuse broken 07 Over charge 21 Line situations are different in parallel system 08 Low battery 22 Bypass situations are different in parallel system 09 Overload 33 Locked ...

Page 32: ...ger short circuited 2a None Bus unbalance 04 None Can communication fault 31 None Inverter soft start failure 11 None Parallel output current unbalance 36 None High Inverter voltage 12 None Over temperature 41 None Low Inverter voltage 13 None CPU communication failure 42 None Inverter output short circuited 14 Overload 43 Negative power fault 1A None Battery turn on failure 6A None Inverter over ...

Page 33: ...wn as 43 The icon lights on LCD display and alarm beeps continuously UPS is overloaded too long and becomes fault Then UPS shut down automatically Remove excess loads from UPS output and restart it Fault code is shown as 14 the icon lights on LCD display and alarm beeps continuously The UPS shut down automatically because short circuit occurs on the UPS output Check output wiring and if connected ...

Page 34: ...EIGHT Dimensions W x D x H 17 2 x 23 6 x 3 5 in Weight 33 1 lbs 39 7 lbs BYPASS Model BDM2A BDM3A BDM3B BDM3C DISTRIBUTION Input connection L6 30P 5 6kVA Terminal Block 5 6 10kVA Terminal Block 5 6 10kVA Terminal Block 5 6 10kVA MODULE Output connection 2 L6 30R 2 C19 Terminal Block 2 L6 30R 2 C19 Terminal block 1 L6 30R 2 C19 Terminal Block 2 L6 30R ENVIRONMENT Operating temperature 32 104 F 0 40...

Page 35: ...rvice the technician will issue you a Return Material Authorization number RMA RETURNS AND REPAIRS No products or part thereof shall be returned to CPI unless the customer first obtains a Return Material Authorization RMA Number from a CPI customer service representative This number must appear clearly and prominently on all shipping containers Containers without the labels will not be ac cepted I...

Page 36: ...n writing within the first 30 days following the customer s receipt of the original product Any Replacement Product that has been provided under an Accepted Claim will be subject to CPI s Standard Limited Warranty for the remaining Warranty Period applicable to the original product or 90 days following the date of replacement whichever occurs later CPI s Standard Limited Warranty and Extended Limi...

Page 37: ...User Manual for Lead Acid Interactive UPS 04 22v 1 Page 37 VD Series 5000VA 10kVA Chatsworth Products CPI ...

Page 38: ...User Manual for Lead Acid Interactive UPS 04 22v 1 Page 38 VD Series 5000VA 10kVA Chatsworth Products CPI ...

Page 39: ...User Manual for Lead Acid Interactive UPS 04 22v 1 Page 39 VD Series 5000VA 10kVA Chatsworth Products CPI ...

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