COX Live Axle Drive A16815G Owner'S Manual Download Page 9

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 

Page   9 

1 February 2016 

Fuel Tap Knob- 

Used to shut off the fuel line to stop 

fuel  flow  to  the  engine  when  the 
tractor  is  transported  or  not  in 

operation  to  reduce  the  likelihood  of 
fuel  leakage.  Turn  the  KNOB 

clockwise  ¼  of  a  turn  from  the  on 
position to the off position to shut off 

the fuel line to stop fuel flowing to the 
engine.  Turn  KNOB  anticlockwise  ¼ 

of a turn from the off position to the 
on position to allow fuel to flow to the 

engine. 
 

Oil Level Dipstick- 

Used  to  indicate  oil  level  in  engine 
when engine is not running. (Refer to 

engine  owners  manual  for 
instructions  on  checking  engine  oil 

level) 

 

TO OPERATE 

 

B E F O R E  

S T A R T I N G /

STOPPING: 

See  Engine  Maintenance/
Instruction Sheet.  
 

STARTING ENGINE 

When  starting  engine,  place  right 

heel on foot switch located on rear 
of right footrest.  Ensure that PTO 

switch  is  disengaged  (off), 
otherwise electric starter motor will 

not  engage.    If  engine  is  cold 
move  engine  speed  control  to 

choke    position  and  return  to 
desired engine speed setting when 

engine  starts.    Do  not  attempt  to 
operate  engine  with  engine  speed 

control lever in choke position.  
 

STOPPING ENGINE 

When  stopping  engine,  ensure  PTO 
switch  is  disenagaged  (off),  and 

engine  speed  control  is  in  the    fast 
position,  set  park  brake  in  the  on 

position,  turn  key  switch  to  the 
“off” (1st) position. 

 

 

DRIVING 

T O  

D R I V E  

F O R W A R D /

REVERSE: 

Engine  speed  is  regulated  by  the 
engine  speed  control,  set  engine 

speed  control  to  desired  engine 
speed.  Press down on the forward 
section  of  the  drive  pedal  for 

forward movement, on the rear of 
the  drive  pedal  for  reverse.    The 

amount of pressure can be used to 

control  the  ground  speed, 
especially  in  heavier  conditions.  

When  operating  the  mower  on 
slopes greater than 10 degrees but 

less  than  15  degrees  for  a 
prolonged  period,  you  may 

experience  minor  drive  fade, 
should  this  occur,  vary  your 

mowing  style  eg:  mow  around 
some  flat  areas,  then  the  slope 

followed  by  the  flat  area  again.  
This  will  allow  the  drive  to  cool 

before  travelling  up  the  slope 
again. 

 

N.B.  Ensure  that  when 

pressure is applied to the drive 
pedal  rear  wheels  rotate  or 

damage  will  occur  to  drive 
cone and or clutch plates. 

 

 

MANOEUVRING: 

Owing  to  the  heel  and  toe  type 

action  of  the  drive  pedal,  it  is 
possible  to  take  the  machine 

straight  from  forward  to  reverse 
and vice versa.  This quick forward 

and  reverse  operation  makes  the 
machine  very  manoeuvrable  and 

the  sharpest  turns  can  be 
negotiated easily and quickly. 

 

TO  BRAKE  (WITH  ENGINE 

RUNNING): 

The  drive  pedal  may  be  used  to 

stop  the  machine.    If  travelling 
forward  push  the  pedal  into 

reverse  until  machine  stops,  then 
bring  the  pedal  back  to  neutral 

position  or  vice  versa  if  travelling 
in  reverse.    Should  a  drive  failure 

occur  during  operation  use  the 
brake  pedal  situated  on  the  left 

hand  side  and  forward  of  where 
your foot would rest during normal 
operation. 

 

TO  BRAKE  (WITH  ENGINE 
STOPPED): 

Use foot brake pedal only. 
Damage to drive cone will occur if 

drive  pedal  is  used  to  brake  the 
machine with the engine stopped. 

 

P A R K I N G  

A N D 

TRANSPORTATION BRAKE: 

With  the  machine  stationary, 

depress the lever protruding out of 
the left hand mudguard downward 

and  shift  the  lever  to  the  left  and 
then up to engage the park brake.  
Depress and shift to the right then  

release  to  disengage  the  park 
brake. 

Do  not  engage  parking  brake 
unless the machine has completely 

stopped. 
Do  not  attempt  to  drive  with  park 

brake engaged, damage will occur 
to drive cone and or clutch plates, 

large drive sprocket, or park brake 
mechanism. 

 

 

NOTE:   

When  mowing  slopes, 

keep  drive  pedal  in  forward  or 
reverse, depending on direction of 

travel.  The  low  gearing  will 
prevent  it  from  picking  up 

excessive  speed.  If  slope  is  very 
steep it may be necessary to slow 

engine  speed  slightly  and  /or, 
apply  light  drive  pedal  pressure  to 
the  opposite  drive  direction.    i.e. 

move drive pedal into reverse when 
going  forward  down  slope  or  into 

forward when reversing down slope.

 

 

AVOID  HOLDING  MACHINE 

STATIONARY  ON  SLOPES 
USING  DRIVE  PEDAL  WITH 
ENGINE RUNNING AS DAMAGE 

WILL  OCCUR  TO  DRIVE  CONE 
AND OR  CLUTCH PLATES.

 

OPERATING INSTRUCTIONS cont. 

Summary of Contents for Live Axle Drive A16815G

Page 1: ...OCCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Manual when Service or Warranty work is required RIDE ON MOWER OWNER OPERATORS MANUAL Model A16815G Live Axle Drive CS45L20B35 14...

Page 2: ...____ Located on Label inside Transmission Housing B S ENGINE MODEL NO ______________TYPE ____________ CODE _______________ Located on Engine refer Engine Owners Manual DATE OF PURCHASE _______________...

Page 3: ...l health and not under the influence of alcohol or any drug which might impair vision co ordination or judgment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy...

Page 4: ...will increase the risk of personal injury or property damage and is therefore considered as misuse for which the manufacturer accepts no responsibility as these increased risks must be accepted solely...

Page 5: ...attachment never direct discharge of material towards bystanders nor allow anyone else near the machine while it is operating Never operate the machine with defective guards or without all safety devi...

Page 6: ...a f Hammer 6mm or 1 4 pin punch Tube spanner AM006C1 tommy bar AM007 Refer pictorial procedure provided STEERING WHEEL To attach the steering wheel align the hole in the steering wheel boss to the hol...

Page 7: ...t Sman 4500 1 3 DP10 Pin Roll Spring 1 4 X1 3 4 Znpl 1 4 NM8NT Nut Hex Nyloc Thin M 8 Pc6 Znpl 4 5 SH0820M Screw Hex M 8x 20 Pc8 8 Znpl 2 6 SH0825M Screw Hex M 8x 25 Pc8 8 Znpl 2 7 SW14H Wheel Steerin...

Page 8: ...ch must be in the on position for the hourmeter to display hours Engine Speed Choke Control Lever Used to regulate engine speed and cutter speed also to engage regulate disengage the engine choke to a...

Page 9: ...lat area again This will allow the drive to cool before travelling up the slope again N B Ensure that when pressure is applied to the drive pedal rear wheels rotate or damage will occur to drive cone...

Page 10: ...h While sitting on seat with foot on foot switch and PTO switch in up engaged position attempt to start the engine Engine should not start Key Switch With PTO switch in down disengaged off position fo...

Page 11: ...intershaft Slide both clutch plates against the clearance gauges and cone tighten the set screws firmly onto the flat on the intershaft Remove gauges CHECK TYRE PRESSURES Uneven pressure can give an u...

Page 12: ...re air borne debris is present Service more often under dusty conditions or where air borne debris is present DATE HOURS DEALER Change engine oil if operating under heavy load or high ambient temperat...

Page 13: ...ter vee belt and adjust cutter housing level if required Service more often under dusty conditions or where air borne debris is present DATE HOURS DEALER Change engine oil If fitted clean engine exhau...

Page 14: ...equired Check battery condition service if required Check for loose fasteners tighten if required Check vee belt s Check cutter vee belt and adjust cutter housing level if required Service more often...

Page 15: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 15 1 February 2016...

Page 16: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 16 1 February 2016 PARTS LIST A16815G BODY BONNET MUDGUARD...

Page 17: ...n Posi3 K 6x 20 2 8 W10MN Washer Flat Bright M10x 21x1 6 2 9 W041216 Washer Flat Bright 1 4 X3 4 X16g 12 10 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 11 NM6NT Nut Hex Nyloc Thin M 6 Pc6 6 12 SH0...

Page 18: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 18 1 February 2016 PARTS LIST A16815G BODY SEAT...

Page 19: ...g 1 10 A163060 Spring Compression Conical Seat Heavy 2 11 A168231 Cap Spring Seat 2 12 W05M202 Washer Flat Bright 5 16 X3 4 X14g 2 13 SH0820M Screw Hex M 8x 20 Pc8 8 4 14 A168135R Cover Transmission R...

Page 20: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 20 1 February 2016 PARTS LIST A16815G BONNET...

Page 21: ...10 A168239B Baffle Air Hot Bonnet B S 20 0 Black 1 11 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 8 12 BHSSM6X20 Screw Button Hex Soc M 6x 20 Pc10 9 2 13 DEC180 Badge Bonnet 1 14 DEC240 Decal Proudl...

Page 22: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 22 1 February 2016 PARTS LIST A16815G BODY CONSOLE...

Page 23: ...5 1 14 A168117 Switch Pto Push Pull Nodtdt Yellow 1 15 A168024 Dash Console 1 16 A168131B Bracket Tank Fuel 1 17 80037 Grommet 1 18 A168133B Strut Console 1 19 96114 Strap Bonnet 1 20 W041216 Washer F...

Page 24: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 24 1 February 2016 PARTS LIST A16815G CONTROLS...

Page 25: ...Button Hex Soc M 6x 20 Pc10 9 3 20 A168163R Lever Pedal Drive Live 1 21 A168221R Rest Foot Pedal Drive Live 1 22 90289 Mount Pivot Lower 1 23 A168225Z Wearplate Shoe 1 24 A168159Z Crank Link Drive 1...

Page 26: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 26 1 February 2016 PARTS LIST A16815G STEERING UPPER...

Page 27: ...16 Washer Flat Bright 1 4 X3 4 X16g 8 11 W05M202 Washer Flat Bright 5 16 X3 4 X14g 2 12 A168087Z Spacer 8 5id 20od L 16 2 13 13242 Pin Pivot Front Axle 1 14 B0835M Bolt Hex M8 X 35 Pc8 8 2 15 A126174Z...

Page 28: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 28 1 February 2016 PARTS LIST A16815G STEERING LOWER...

Page 29: ...ont Axle 1 15 B0835M Bolt Hex M8 X 35 Pc8 8 2 16 W052003 Washer Flat Black 5 16 X1 1 4 X3 1 17 SH0816M Screw Hex M 8x 16 Pc8 8 1 18 A168229Z Shaft Steering Lower 06b 8x195 1 19 C05 Circlip Ext E Type...

Page 30: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 30 1 February 2016 PARTS LIST A16815G WHEELS...

Page 31: ...4PLY Tubeless 1 3 3 Valve Tubeless Snap In Tr412 C1 Core Vc3 Cap 1 4 NHWM12X1 5 Nut Hex Wheel m12x1 5 60 Deg 8 5 W102705 Washer Flat Black 10 5x27x5 2 6 WSM10X3 66X2 69 Washer Lock Spring M10x3 66x2...

Page 32: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 32 1 February 2016 PARTS LIST A16815G ENGINE ANCILLARY 890mm 35...

Page 33: ...4 A168040 Pulley Engine 1 15 AM175 Key 1 16 A120516 Clutch Brake Elecmagnet 25 4xb121 Ccw Tg 1 17 B0756F Bolt Hex Unf 7 16x3 1 2 Gr5 1 18 W071416 Washer Flat Bright 7 16 X7 8 X16g 2 19 WS071008 Washer...

Page 34: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 34 1 February 2016 PARTS LIST A16815G ENGINE ANCILLARY 1055mm 42...

Page 35: ...A16915g 890 35 1 15 A168147Z Tang Clutch Brake 1 16 A168040 Pulley Engine 1 17 AM175 Key 1 18 A120516 Clutch Brake Elecmagnet 1 19 B0756F Bolt Hex Unf 7 16x3 1 2 Gr5 1 20 W071416 Washer Flat Bright 7...

Page 36: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 36 1 February 2016...

Page 37: ...5 Lead Battery Red L 400 1 5 AM159 Soleniod 1 6 AM265 Lead Battery Red L 490 1 7 A168113 Harness Wiring Main Sman 4500 1 8 Fuse Blade 15 Amp Blue 1 9 13125 Switch Key 3 Posn Magneto 6 Term 1 10 A16811...

Page 38: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 38 1 February 2016 PARTS LIST A16815G DRIVE...

Page 39: ...516 Clutch Brake Elecmagnet 1 16 B0756F Bolt Hex Unf 7 16x3 1 2 Gr5 1 17 W071416 Washer Flat Bright 7 16 X7 8 X16g 2 18 WS071008 Washer Lock Spring 7 16 X5 32 X1 8 1 19 NHCM8 Nut Hex Conelok M 8 Pc8 1...

Page 40: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 40 1 February 2016 PARTS LIST A16815G DRIVE ARM...

Page 41: ...er Shoe 1 6 A132013B Arm Clutch 10x50 Black 1 7 A168044 Shaft Drive Non Self Locking 1 8 BB255215NN Bearing Ball 1 9 BB255220D Bearing Ball Angle Double 1 10 A168046 Pulley Mount Cone 1 11 A168048Z Sl...

Page 42: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 42 1 February 2016 PARTS LIST A16815G TRANSMISSION AXLE...

Page 43: ...H0816M Screw Hex M 8x 16 Pc8 8 1 19 W052003 Washer Flat Black 5 16 X1 1 4 X3 1 20 WS050216 Washer Lock Spring 5 16 X1 8 X1 16 1 21 SIBB01 Idler Sprocket Brg Seal 10b 1x15 1 22 A168058 Key 2 23 AM024 F...

Page 44: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 44 1 February 2016 PARTS LIST A16815G MOWER SUSPENSION...

Page 45: ...0 9 Screw Hex M10x 30 Pc10 9 1 22 W041216 Washer Flat Bright 1 4 X3 4 X16g 1 23 A168233 Sub Assy Aduster Height Cut 1 24 A168211 Grip Hand 1 25 A168219Z Bush 1 26 W10MN Washer Flat Bright M10x 21x1 6...

Page 46: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 46 1 February 2016 PARTS LIST CA170 35 MOWING ATTACHMENT ANCILLARY COMPONENTS...

Page 47: ...rew Hex M 6x 16 Pc4 6 2 13 NM6NT Nut Hex Nyloc Thin M 6 Pc6 2 14 SH0616M Screw Hex M 6x 16 Pc4 6 1 15 NM6NT Nut Hex Nyloc Thin M 6 Pc6 1 16 A121512 Grommet Blanking 1 17 A121513 Adaptor Spray Water 1...

Page 48: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 48 1 February 2016 PARTS LIST CA170 35 MOWING ATTACHMENT CUTTER COMPONENTS...

Page 49: ...Disc Cutter 1 7 SKIT54N Pair Blade Bolt Washer Nut Standard 198 1 7 1 Blade Mower Swingback Standard 198 2 7 2 SKIT01D1 Blade Bolt Nut Set 1 7 2 1 Nut Hex Nyloc Thick Unc 3 8 Gr5 2 7 2 2 Washer Wave 3...

Page 50: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 50 1 February 2016 PARTS LIST CA171 42 MOWING ATTACHMENT ANCILLARY COMPONENTS...

Page 51: ...d Pulley Left 1 18 A171010R Guard Pulley Right 1 19 13016 Pin 1 20 SH0616M Screw Hex M 6x 16 Pc4 6 7 21 NM6NT Nut Hex Nyloc Thin M 6 Pc6 7 22 W06MN Washer Flat Bright M 6x 12 5x1 2 6 23 NM10NT Nut Hex...

Page 52: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 52 1 February 2016 PARTS LIST CA171 42 MOWING ATTACHMENT CUTTER COMPONENTS...

Page 53: ...8 W10MN Washer Flat Bright M10x 21x1 6 6 9 SH1030M10 9 Screw Hex M10x 30 Pc10 9 10 10 A171050Z Spacer Sleeve 25 2x35x 8 2 11 NM10NT Nut Hex Nyloc Thin M10 Pc6 16 12 BHSSM10X30 Screw Button Hex Soc M1...

Page 54: ...Pedal 1 1 DEC177 Badge Steering Wheel Oval 1 1 DEC180 Badge Bonnet 1 1 DEC240 Decal Proudly Australian 2 2 DEC324 Decal Cox Live 1 1 DEC330 Decal Cox 250x 80 Red 1 1 DEC333 Decal Sman 4500 Cox Bonnet...

Page 55: ...ine Speed No Load Maximum 3600 RPM Idle 1800 RPM Alternator Capacity 12 Volt DC 9 Amps Dry Mass 36 8 kg Transmission Design Performance Model Type Cox Toe Heel Friction Drive Cone through Twin Drive P...

Page 56: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 56 1 February 2016 DIMENSIONS CS45L20B35...

Page 57: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 57 1 February 2016 DIMENSIONS CS45L20B42...

Page 58: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

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