COX Live Axle Drive A16815G Owner'S Manual Download Page 3

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 

Page   3 

1 February 2016 

 

Read, understand, & follow all instructions in the 
Owner/Operators manual. 

 

Know the controls and how to stop the engine 
quickly in an emergency. 

 

Allow only responsible adults, who are familiar with 
the instructions in this manual, to operate the ma-

chine. 

 

Clear the area to be mowed of loose objects such as 
sticks, stones, bones, wire, toys, debris, etc., which 
could be picked up and thrown by the blades. 

 

DO NOT mow whilst people, especially children, or 
pets are in the mowing area. 

 

DO NOT  mow either direction on slopes beyond 15 
degrees, (1 in 3.75), (27%). 

 

Exercise extreme caution on slopes. 

 

Reduce speed on slopes and in sharp turns to pre-
vent overturning or loss of control. 

 

Start or stop slowly when on slopes. 

 

Mow up and down slopes, not across the slope. 

 

Stay alert for holes or bumps in the terrain and other 
hidden hazards. 

 

Use care when pulling loads- 
a] Use only approved hitch point; 
b] limit loads to those you can safely control; 

c] Do not turn sharply; 
d] use care when backing up. 

 

Watch out for traffic when crossing or operating the 
mower near roadways. 

 

Stop the blades rotating before crossing surfaces 
other than grass. 

 

When using attachments, never direct discharge of 
material toward bystanders nor allow anyone near 
the machine while it is in operation. 

 

Before leaving the operators position- 
a] Disengage all clutches and secure cutting units; 
b] Return drive pedal to neutral position and set the 
parking brake; 

c] Stop the engine and remove the key. 

 

Disengage drive to attachments and stop engine- 
a] Before refueling. 

b] Before removing grass-catcher; 
c] Before clearing blockages from chute; 
d] Before checking, cleaning or working on the 

mower; 
e] After striking a foreign object (check the mower 

for damage and make repairs before restarting and 
operating the equipment); 

f] If machine starts to vibrate abnormally (check im-
mediately). 

 

Disengage drive to attachments when transporting or 
not in use. 

 

A mower operator should be in good physical and 
mental health and not under the influence of alcohol 
or any drug which might impair vision, co-ordination 
or judgment. 

 

Never mow while barefoot or wearing open sandals 
or thongs. Wear long trousers and heavy shoes. 

 

It is advisable to wear suitable eye protection when 
operating a mower. 

 

Mow only in daylight or good artificial light. 

 

Before using, always visually inspect to see that 
blades, bolts and cutter assembly are not worn or 

damaged. Replace worn or damaged blades and 
bolts in sets to preserve balance. 

 

Check all nuts, bolts, and screws often; always be 
sure the mower is in safe operating condition. 

 

Keep safety devices (guards and switches) in place 
and in working order. 

 

Never use the mower unless the grass catcher, or 
guards provided by the manufacturer, are in position. 

 

Ensure any replacement parts used comply with the 
original manufacture’s recommendations and specifi-

cations. 

 

Replace worn or faulty silencers. 

 

Keep machine free of grass,  leaves or other debris, 
excessive oil, grease, or  spilt fuel. These can be a 
fire hazard. 

 

Refuel outdoors only. Do not smoke while fueling 
engine. Never remove the cap of the fuel tank or add 
petrol while the engine is running or the engine is 
hot. Remove fuel cap slowly to relieve any tank pres-

sure. If fuel is spilled, do not attempt to start the 
engine but move machine away from the area of the 

spill and avoid creating any source of ignition until 
fuel vapors have dissipated. 

 

Check for fuel leaks while refueling, before and while 
using the mower. If a fuel leak is found, do not start 

or run the engine until the fuel leak is fixed and 
spilled fuel is wiped away. 

 

Do not operate engine in a confined space where 
exhaust fumes (carbon monoxide) can collect. 

 

Always mount the mower from the left or the oppo-
site side  to the discharge chute. 

 

Start the engine carefully with the cutting means dis-
engaged. 

 

Do not over-speed the engine or alter governor set-
tings. Excessive speed is dangerous and shortens 
mower life. 

 

Stop the engine whenever you leave the mower, 
even for a moment. 

 

Store the mower in a well-ventilated room away from 
naked flames such as may be found in hot water 
heaters. 

 

Do not lend or sell the mower, without the owners/
operators Manual. 

SAFETY INSTRUCTIONS

 

Summary of Contents for Live Axle Drive A16815G

Page 1: ...OCCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Manual when Service or Warranty work is required RIDE ON MOWER OWNER OPERATORS MANUAL Model A16815G Live Axle Drive CS45L20B35 14...

Page 2: ...____ Located on Label inside Transmission Housing B S ENGINE MODEL NO ______________TYPE ____________ CODE _______________ Located on Engine refer Engine Owners Manual DATE OF PURCHASE _______________...

Page 3: ...l health and not under the influence of alcohol or any drug which might impair vision co ordination or judgment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy...

Page 4: ...will increase the risk of personal injury or property damage and is therefore considered as misuse for which the manufacturer accepts no responsibility as these increased risks must be accepted solely...

Page 5: ...attachment never direct discharge of material towards bystanders nor allow anyone else near the machine while it is operating Never operate the machine with defective guards or without all safety devi...

Page 6: ...a f Hammer 6mm or 1 4 pin punch Tube spanner AM006C1 tommy bar AM007 Refer pictorial procedure provided STEERING WHEEL To attach the steering wheel align the hole in the steering wheel boss to the hol...

Page 7: ...t Sman 4500 1 3 DP10 Pin Roll Spring 1 4 X1 3 4 Znpl 1 4 NM8NT Nut Hex Nyloc Thin M 8 Pc6 Znpl 4 5 SH0820M Screw Hex M 8x 20 Pc8 8 Znpl 2 6 SH0825M Screw Hex M 8x 25 Pc8 8 Znpl 2 7 SW14H Wheel Steerin...

Page 8: ...ch must be in the on position for the hourmeter to display hours Engine Speed Choke Control Lever Used to regulate engine speed and cutter speed also to engage regulate disengage the engine choke to a...

Page 9: ...lat area again This will allow the drive to cool before travelling up the slope again N B Ensure that when pressure is applied to the drive pedal rear wheels rotate or damage will occur to drive cone...

Page 10: ...h While sitting on seat with foot on foot switch and PTO switch in up engaged position attempt to start the engine Engine should not start Key Switch With PTO switch in down disengaged off position fo...

Page 11: ...intershaft Slide both clutch plates against the clearance gauges and cone tighten the set screws firmly onto the flat on the intershaft Remove gauges CHECK TYRE PRESSURES Uneven pressure can give an u...

Page 12: ...re air borne debris is present Service more often under dusty conditions or where air borne debris is present DATE HOURS DEALER Change engine oil if operating under heavy load or high ambient temperat...

Page 13: ...ter vee belt and adjust cutter housing level if required Service more often under dusty conditions or where air borne debris is present DATE HOURS DEALER Change engine oil If fitted clean engine exhau...

Page 14: ...equired Check battery condition service if required Check for loose fasteners tighten if required Check vee belt s Check cutter vee belt and adjust cutter housing level if required Service more often...

Page 15: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 15 1 February 2016...

Page 16: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 16 1 February 2016 PARTS LIST A16815G BODY BONNET MUDGUARD...

Page 17: ...n Posi3 K 6x 20 2 8 W10MN Washer Flat Bright M10x 21x1 6 2 9 W041216 Washer Flat Bright 1 4 X3 4 X16g 12 10 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 11 NM6NT Nut Hex Nyloc Thin M 6 Pc6 6 12 SH0...

Page 18: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 18 1 February 2016 PARTS LIST A16815G BODY SEAT...

Page 19: ...g 1 10 A163060 Spring Compression Conical Seat Heavy 2 11 A168231 Cap Spring Seat 2 12 W05M202 Washer Flat Bright 5 16 X3 4 X14g 2 13 SH0820M Screw Hex M 8x 20 Pc8 8 4 14 A168135R Cover Transmission R...

Page 20: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 20 1 February 2016 PARTS LIST A16815G BONNET...

Page 21: ...10 A168239B Baffle Air Hot Bonnet B S 20 0 Black 1 11 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 8 12 BHSSM6X20 Screw Button Hex Soc M 6x 20 Pc10 9 2 13 DEC180 Badge Bonnet 1 14 DEC240 Decal Proudl...

Page 22: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 22 1 February 2016 PARTS LIST A16815G BODY CONSOLE...

Page 23: ...5 1 14 A168117 Switch Pto Push Pull Nodtdt Yellow 1 15 A168024 Dash Console 1 16 A168131B Bracket Tank Fuel 1 17 80037 Grommet 1 18 A168133B Strut Console 1 19 96114 Strap Bonnet 1 20 W041216 Washer F...

Page 24: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 24 1 February 2016 PARTS LIST A16815G CONTROLS...

Page 25: ...Button Hex Soc M 6x 20 Pc10 9 3 20 A168163R Lever Pedal Drive Live 1 21 A168221R Rest Foot Pedal Drive Live 1 22 90289 Mount Pivot Lower 1 23 A168225Z Wearplate Shoe 1 24 A168159Z Crank Link Drive 1...

Page 26: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 26 1 February 2016 PARTS LIST A16815G STEERING UPPER...

Page 27: ...16 Washer Flat Bright 1 4 X3 4 X16g 8 11 W05M202 Washer Flat Bright 5 16 X3 4 X14g 2 12 A168087Z Spacer 8 5id 20od L 16 2 13 13242 Pin Pivot Front Axle 1 14 B0835M Bolt Hex M8 X 35 Pc8 8 2 15 A126174Z...

Page 28: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 28 1 February 2016 PARTS LIST A16815G STEERING LOWER...

Page 29: ...ont Axle 1 15 B0835M Bolt Hex M8 X 35 Pc8 8 2 16 W052003 Washer Flat Black 5 16 X1 1 4 X3 1 17 SH0816M Screw Hex M 8x 16 Pc8 8 1 18 A168229Z Shaft Steering Lower 06b 8x195 1 19 C05 Circlip Ext E Type...

Page 30: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 30 1 February 2016 PARTS LIST A16815G WHEELS...

Page 31: ...4PLY Tubeless 1 3 3 Valve Tubeless Snap In Tr412 C1 Core Vc3 Cap 1 4 NHWM12X1 5 Nut Hex Wheel m12x1 5 60 Deg 8 5 W102705 Washer Flat Black 10 5x27x5 2 6 WSM10X3 66X2 69 Washer Lock Spring M10x3 66x2...

Page 32: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 32 1 February 2016 PARTS LIST A16815G ENGINE ANCILLARY 890mm 35...

Page 33: ...4 A168040 Pulley Engine 1 15 AM175 Key 1 16 A120516 Clutch Brake Elecmagnet 25 4xb121 Ccw Tg 1 17 B0756F Bolt Hex Unf 7 16x3 1 2 Gr5 1 18 W071416 Washer Flat Bright 7 16 X7 8 X16g 2 19 WS071008 Washer...

Page 34: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 34 1 February 2016 PARTS LIST A16815G ENGINE ANCILLARY 1055mm 42...

Page 35: ...A16915g 890 35 1 15 A168147Z Tang Clutch Brake 1 16 A168040 Pulley Engine 1 17 AM175 Key 1 18 A120516 Clutch Brake Elecmagnet 1 19 B0756F Bolt Hex Unf 7 16x3 1 2 Gr5 1 20 W071416 Washer Flat Bright 7...

Page 36: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 36 1 February 2016...

Page 37: ...5 Lead Battery Red L 400 1 5 AM159 Soleniod 1 6 AM265 Lead Battery Red L 490 1 7 A168113 Harness Wiring Main Sman 4500 1 8 Fuse Blade 15 Amp Blue 1 9 13125 Switch Key 3 Posn Magneto 6 Term 1 10 A16811...

Page 38: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 38 1 February 2016 PARTS LIST A16815G DRIVE...

Page 39: ...516 Clutch Brake Elecmagnet 1 16 B0756F Bolt Hex Unf 7 16x3 1 2 Gr5 1 17 W071416 Washer Flat Bright 7 16 X7 8 X16g 2 18 WS071008 Washer Lock Spring 7 16 X5 32 X1 8 1 19 NHCM8 Nut Hex Conelok M 8 Pc8 1...

Page 40: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 40 1 February 2016 PARTS LIST A16815G DRIVE ARM...

Page 41: ...er Shoe 1 6 A132013B Arm Clutch 10x50 Black 1 7 A168044 Shaft Drive Non Self Locking 1 8 BB255215NN Bearing Ball 1 9 BB255220D Bearing Ball Angle Double 1 10 A168046 Pulley Mount Cone 1 11 A168048Z Sl...

Page 42: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 42 1 February 2016 PARTS LIST A16815G TRANSMISSION AXLE...

Page 43: ...H0816M Screw Hex M 8x 16 Pc8 8 1 19 W052003 Washer Flat Black 5 16 X1 1 4 X3 1 20 WS050216 Washer Lock Spring 5 16 X1 8 X1 16 1 21 SIBB01 Idler Sprocket Brg Seal 10b 1x15 1 22 A168058 Key 2 23 AM024 F...

Page 44: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 44 1 February 2016 PARTS LIST A16815G MOWER SUSPENSION...

Page 45: ...0 9 Screw Hex M10x 30 Pc10 9 1 22 W041216 Washer Flat Bright 1 4 X3 4 X16g 1 23 A168233 Sub Assy Aduster Height Cut 1 24 A168211 Grip Hand 1 25 A168219Z Bush 1 26 W10MN Washer Flat Bright M10x 21x1 6...

Page 46: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 46 1 February 2016 PARTS LIST CA170 35 MOWING ATTACHMENT ANCILLARY COMPONENTS...

Page 47: ...rew Hex M 6x 16 Pc4 6 2 13 NM6NT Nut Hex Nyloc Thin M 6 Pc6 2 14 SH0616M Screw Hex M 6x 16 Pc4 6 1 15 NM6NT Nut Hex Nyloc Thin M 6 Pc6 1 16 A121512 Grommet Blanking 1 17 A121513 Adaptor Spray Water 1...

Page 48: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 48 1 February 2016 PARTS LIST CA170 35 MOWING ATTACHMENT CUTTER COMPONENTS...

Page 49: ...Disc Cutter 1 7 SKIT54N Pair Blade Bolt Washer Nut Standard 198 1 7 1 Blade Mower Swingback Standard 198 2 7 2 SKIT01D1 Blade Bolt Nut Set 1 7 2 1 Nut Hex Nyloc Thick Unc 3 8 Gr5 2 7 2 2 Washer Wave 3...

Page 50: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 50 1 February 2016 PARTS LIST CA171 42 MOWING ATTACHMENT ANCILLARY COMPONENTS...

Page 51: ...d Pulley Left 1 18 A171010R Guard Pulley Right 1 19 13016 Pin 1 20 SH0616M Screw Hex M 6x 16 Pc4 6 7 21 NM6NT Nut Hex Nyloc Thin M 6 Pc6 7 22 W06MN Washer Flat Bright M 6x 12 5x1 2 6 23 NM10NT Nut Hex...

Page 52: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 52 1 February 2016 PARTS LIST CA171 42 MOWING ATTACHMENT CUTTER COMPONENTS...

Page 53: ...8 W10MN Washer Flat Bright M10x 21x1 6 6 9 SH1030M10 9 Screw Hex M10x 30 Pc10 9 10 10 A171050Z Spacer Sleeve 25 2x35x 8 2 11 NM10NT Nut Hex Nyloc Thin M10 Pc6 16 12 BHSSM10X30 Screw Button Hex Soc M1...

Page 54: ...Pedal 1 1 DEC177 Badge Steering Wheel Oval 1 1 DEC180 Badge Bonnet 1 1 DEC240 Decal Proudly Australian 2 2 DEC324 Decal Cox Live 1 1 DEC330 Decal Cox 250x 80 Red 1 1 DEC333 Decal Sman 4500 Cox Bonnet...

Page 55: ...ine Speed No Load Maximum 3600 RPM Idle 1800 RPM Alternator Capacity 12 Volt DC 9 Amps Dry Mass 36 8 kg Transmission Design Performance Model Type Cox Toe Heel Friction Drive Cone through Twin Drive P...

Page 56: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 56 1 February 2016 DIMENSIONS CS45L20B35...

Page 57: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 57 1 February 2016 DIMENSIONS CS45L20B42...

Page 58: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

Reviews: