COX Live Axle Drive A16815G Owner'S Manual Download Page 5

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 

Page   5 

1 February 2016 

Preparation

 

While  operating, 

always  wear 

substantial  footwear  (not  open 

sandals) and long trousers. 

Thoroughly  inspect  the  area 

where the equipment is to be used

 

and  remove  all  objects  which  can 

be thrown by the machine. 

WARNING  –  Petrol  is  highly 

flammable:  

i)  Store  fuel  in  containers 

specifically  designed  for  this 
purpose; 

ii)  Refuel outdoors only; 
iii)  Do not smoke while refuelling; 
iv)  Add  fuel  before  starting  the 

engine; 

v)  Never  remove  the  cap  of  the 

fuel  tank  or  add  petrol  while 
the engine is running or when 

the engine is hot; 

vi)  If  petrol  is  spilled,  do  not 

attempt to start the engine but 
move  the  machine  away  from 

the  area  of  spillage  and  avoid 
creating any source of ignition 

until  petrol  vapours  have 
dissipated; 

vii)  Replace  all fuel tank caps  and 

container caps securely. 

Replace faulty Mufflers. 
Before  using,

  always  visually 

inspect  to  see  that  the  cutter 

assembly,  blades,  and  blade  bolts 
are not worn or damaged. 

Replace  worn  or  damaged 
blades  and  bolts 

in  sets  to 

preserve balance. 

Take  care

 

rotating  one  blade 

by  hand 

as this can cause other 

blades to rotate. 

 

Operation

 

Do  not  operate  the  engine 

in a 

confined  space  where  dangerous 
carbon  monoxide  fumes  can 

collect. 

 

Operate  the  machine  only  in 
daylight 

or in good artificial light. 

Before  attempting  to  start  the 
engine

, disengage Power take off 

Clutch  and  depress  clutch/brake 
pedal  to  ensure  drive  is 

disengaged to the transmission. 

Do  not  use  on  slopes  of  more 

than  15  degrees  (1  in  3.75  or 
27%). 

There  is  no  such  thing  as  a 
safe slope. 

Travel on grass slopes requires 
particular care. 

To guard against overturning: 

i)  Do  not  stop  or  start  suddenly 

when going up or downhill; 

ii)  Engage  hydrostatic  drive 

slowly; 

iii)  Always  keep  hydrostatic  drive 

operating,  especially  when 

travelling downhill; 

iv)  Machine  speeds  should  be 

kept low on slopes and during 
tight turns; 

v)  Stay  alert  for  humps  and 

hollows  and  other  hidden 
hazards; 

vi)  Never mow across the face of 

the slope. 

Use care when pulling loads 

or 

using heavy equipment: 

i)  Use  only  approved  hitch 

points; 

ii)  Limit  loads  to  those  you  can 

safely control; 

iii)  Do not turn sharply; 
iv)  Use care when reversing; 

Watch  out  for  traffic

  when 

crossing or near roadways. 

Stop the blades rotating 

before 

crossing surfaces other than grass. 

When  using  the  mowing 

attachment, 

never  direct 

discharge  of  material  towards 

bystanders  nor  allow  anyone  else 
near  the  machine  while  it  is 

operating. 

Never  operate  the  machine 

with  defective  guards, 

or 

without  all  safety  devices  in  place 

and operating correctly. 

Do  not  change  the  engine 

governor  settings 

or over speed 

the  engine  as  excessive  engine 

speed  can  increase  the  risk  of 
personal injury. 

Before  leaving  the  operators 
position: 

i)  Disengage the power take off 

clutch: 

ii)  Set  the  parking  brake  in  the 

locked position. 

D i s e n g a g e  

d r i v e  

t o 

attachments

  when  transporting, 

emptying  the  catcher,  or  not  in 

use. 

D i s e n g a g e  

d r i v e  

t o 

attachments  and  stop  engine

 

before refuelling. 

D i s e n g a g e  

d r i v e  

t o 

attachments, stop  engine,  and 

remove the ignition key: 

i)  Before leaving the machine 

unattended; 

ii)  Before  clearing  blockages  or 

unclogging the chute; 

iii)  After  striking  a  foreign  object. 

(Inspect  the  machine  for 

damage  and  make  repairs 
before  restarting  or  operating 

the damaged equipment);

 

iv)  If the machine starts to vibrate 

a b n o r m a l l y .   ( C h e c k 
immediately). 

D i s e n g a g e  

d r i v e  

t o 

attachments,  stop  engine, 

remove  the  ignition  key,  and 
disconnect  the  spark  plug 

wires and battery positive lead 

before working on, maintaining, or 
servicing the machine. 

S e c u r e  

t h e  

m o w i n g 

attachment  in  the  full  up 

position: 

i)  Before  clearing  blockages  or 

unclogging the chute; 
ii)  Before replacing the blades, or 

 

adjusting the tension   of  the 

 

blade bolts; 

iii)  Before placing any tools or any 

part of your person under the 

mowing attachment. 

Turn the fuel off using the fuel 

shut  off  valve 

at the conclusion 

of operation. 

 

Maintenance and 

Storage

 

Keep all nuts, bolts and screws 

tight 

to ensure the equipment is 

in safe working order. 

Replace worn or damaged 
parts 

for safety. 

Reduce the fire hazard

, by 

keeping the engine, muffler, 

hydrostatic transaxle, battery 
compartment, and petrol storage 

area clear of grass, leaves, or 
excessive oil and grease. 

Also ensure the mowing 
attachment drive belt can not 

come into contact with grass, 
sticks, and leaves

 built up on the 

top surface of the mowing 

attachment. 

If the fuel tank has to be 

drained 

this should be done out 

outdoors. 

Never store the machine with 
petrol in the tank

 inside a 

building where fumes can reach an 
open flame or spark. 

Allow the engine to cool 

before 

storing the Ride-on Mower in any 

enclosure. 

When  the  machine  is  to  be 

parked,  stored  or  left 
unattended 

raise  the  mowing 

attachment and secure it in the full 
up position.

 

GENERAL SAFETY INSTRUCTIONS 

CONT.

 

Summary of Contents for Live Axle Drive A16815G

Page 1: ...OCCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Manual when Service or Warranty work is required RIDE ON MOWER OWNER OPERATORS MANUAL Model A16815G Live Axle Drive CS45L20B35 14...

Page 2: ...____ Located on Label inside Transmission Housing B S ENGINE MODEL NO ______________TYPE ____________ CODE _______________ Located on Engine refer Engine Owners Manual DATE OF PURCHASE _______________...

Page 3: ...l health and not under the influence of alcohol or any drug which might impair vision co ordination or judgment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy...

Page 4: ...will increase the risk of personal injury or property damage and is therefore considered as misuse for which the manufacturer accepts no responsibility as these increased risks must be accepted solely...

Page 5: ...attachment never direct discharge of material towards bystanders nor allow anyone else near the machine while it is operating Never operate the machine with defective guards or without all safety devi...

Page 6: ...a f Hammer 6mm or 1 4 pin punch Tube spanner AM006C1 tommy bar AM007 Refer pictorial procedure provided STEERING WHEEL To attach the steering wheel align the hole in the steering wheel boss to the hol...

Page 7: ...t Sman 4500 1 3 DP10 Pin Roll Spring 1 4 X1 3 4 Znpl 1 4 NM8NT Nut Hex Nyloc Thin M 8 Pc6 Znpl 4 5 SH0820M Screw Hex M 8x 20 Pc8 8 Znpl 2 6 SH0825M Screw Hex M 8x 25 Pc8 8 Znpl 2 7 SW14H Wheel Steerin...

Page 8: ...ch must be in the on position for the hourmeter to display hours Engine Speed Choke Control Lever Used to regulate engine speed and cutter speed also to engage regulate disengage the engine choke to a...

Page 9: ...lat area again This will allow the drive to cool before travelling up the slope again N B Ensure that when pressure is applied to the drive pedal rear wheels rotate or damage will occur to drive cone...

Page 10: ...h While sitting on seat with foot on foot switch and PTO switch in up engaged position attempt to start the engine Engine should not start Key Switch With PTO switch in down disengaged off position fo...

Page 11: ...intershaft Slide both clutch plates against the clearance gauges and cone tighten the set screws firmly onto the flat on the intershaft Remove gauges CHECK TYRE PRESSURES Uneven pressure can give an u...

Page 12: ...re air borne debris is present Service more often under dusty conditions or where air borne debris is present DATE HOURS DEALER Change engine oil if operating under heavy load or high ambient temperat...

Page 13: ...ter vee belt and adjust cutter housing level if required Service more often under dusty conditions or where air borne debris is present DATE HOURS DEALER Change engine oil If fitted clean engine exhau...

Page 14: ...equired Check battery condition service if required Check for loose fasteners tighten if required Check vee belt s Check cutter vee belt and adjust cutter housing level if required Service more often...

Page 15: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 15 1 February 2016...

Page 16: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 16 1 February 2016 PARTS LIST A16815G BODY BONNET MUDGUARD...

Page 17: ...n Posi3 K 6x 20 2 8 W10MN Washer Flat Bright M10x 21x1 6 2 9 W041216 Washer Flat Bright 1 4 X3 4 X16g 12 10 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 11 NM6NT Nut Hex Nyloc Thin M 6 Pc6 6 12 SH0...

Page 18: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 18 1 February 2016 PARTS LIST A16815G BODY SEAT...

Page 19: ...g 1 10 A163060 Spring Compression Conical Seat Heavy 2 11 A168231 Cap Spring Seat 2 12 W05M202 Washer Flat Bright 5 16 X3 4 X14g 2 13 SH0820M Screw Hex M 8x 20 Pc8 8 4 14 A168135R Cover Transmission R...

Page 20: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 20 1 February 2016 PARTS LIST A16815G BONNET...

Page 21: ...10 A168239B Baffle Air Hot Bonnet B S 20 0 Black 1 11 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 8 12 BHSSM6X20 Screw Button Hex Soc M 6x 20 Pc10 9 2 13 DEC180 Badge Bonnet 1 14 DEC240 Decal Proudl...

Page 22: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 22 1 February 2016 PARTS LIST A16815G BODY CONSOLE...

Page 23: ...5 1 14 A168117 Switch Pto Push Pull Nodtdt Yellow 1 15 A168024 Dash Console 1 16 A168131B Bracket Tank Fuel 1 17 80037 Grommet 1 18 A168133B Strut Console 1 19 96114 Strap Bonnet 1 20 W041216 Washer F...

Page 24: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 24 1 February 2016 PARTS LIST A16815G CONTROLS...

Page 25: ...Button Hex Soc M 6x 20 Pc10 9 3 20 A168163R Lever Pedal Drive Live 1 21 A168221R Rest Foot Pedal Drive Live 1 22 90289 Mount Pivot Lower 1 23 A168225Z Wearplate Shoe 1 24 A168159Z Crank Link Drive 1...

Page 26: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 26 1 February 2016 PARTS LIST A16815G STEERING UPPER...

Page 27: ...16 Washer Flat Bright 1 4 X3 4 X16g 8 11 W05M202 Washer Flat Bright 5 16 X3 4 X14g 2 12 A168087Z Spacer 8 5id 20od L 16 2 13 13242 Pin Pivot Front Axle 1 14 B0835M Bolt Hex M8 X 35 Pc8 8 2 15 A126174Z...

Page 28: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 28 1 February 2016 PARTS LIST A16815G STEERING LOWER...

Page 29: ...ont Axle 1 15 B0835M Bolt Hex M8 X 35 Pc8 8 2 16 W052003 Washer Flat Black 5 16 X1 1 4 X3 1 17 SH0816M Screw Hex M 8x 16 Pc8 8 1 18 A168229Z Shaft Steering Lower 06b 8x195 1 19 C05 Circlip Ext E Type...

Page 30: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 30 1 February 2016 PARTS LIST A16815G WHEELS...

Page 31: ...4PLY Tubeless 1 3 3 Valve Tubeless Snap In Tr412 C1 Core Vc3 Cap 1 4 NHWM12X1 5 Nut Hex Wheel m12x1 5 60 Deg 8 5 W102705 Washer Flat Black 10 5x27x5 2 6 WSM10X3 66X2 69 Washer Lock Spring M10x3 66x2...

Page 32: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 32 1 February 2016 PARTS LIST A16815G ENGINE ANCILLARY 890mm 35...

Page 33: ...4 A168040 Pulley Engine 1 15 AM175 Key 1 16 A120516 Clutch Brake Elecmagnet 25 4xb121 Ccw Tg 1 17 B0756F Bolt Hex Unf 7 16x3 1 2 Gr5 1 18 W071416 Washer Flat Bright 7 16 X7 8 X16g 2 19 WS071008 Washer...

Page 34: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 34 1 February 2016 PARTS LIST A16815G ENGINE ANCILLARY 1055mm 42...

Page 35: ...A16915g 890 35 1 15 A168147Z Tang Clutch Brake 1 16 A168040 Pulley Engine 1 17 AM175 Key 1 18 A120516 Clutch Brake Elecmagnet 1 19 B0756F Bolt Hex Unf 7 16x3 1 2 Gr5 1 20 W071416 Washer Flat Bright 7...

Page 36: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 36 1 February 2016...

Page 37: ...5 Lead Battery Red L 400 1 5 AM159 Soleniod 1 6 AM265 Lead Battery Red L 490 1 7 A168113 Harness Wiring Main Sman 4500 1 8 Fuse Blade 15 Amp Blue 1 9 13125 Switch Key 3 Posn Magneto 6 Term 1 10 A16811...

Page 38: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 38 1 February 2016 PARTS LIST A16815G DRIVE...

Page 39: ...516 Clutch Brake Elecmagnet 1 16 B0756F Bolt Hex Unf 7 16x3 1 2 Gr5 1 17 W071416 Washer Flat Bright 7 16 X7 8 X16g 2 18 WS071008 Washer Lock Spring 7 16 X5 32 X1 8 1 19 NHCM8 Nut Hex Conelok M 8 Pc8 1...

Page 40: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 40 1 February 2016 PARTS LIST A16815G DRIVE ARM...

Page 41: ...er Shoe 1 6 A132013B Arm Clutch 10x50 Black 1 7 A168044 Shaft Drive Non Self Locking 1 8 BB255215NN Bearing Ball 1 9 BB255220D Bearing Ball Angle Double 1 10 A168046 Pulley Mount Cone 1 11 A168048Z Sl...

Page 42: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 42 1 February 2016 PARTS LIST A16815G TRANSMISSION AXLE...

Page 43: ...H0816M Screw Hex M 8x 16 Pc8 8 1 19 W052003 Washer Flat Black 5 16 X1 1 4 X3 1 20 WS050216 Washer Lock Spring 5 16 X1 8 X1 16 1 21 SIBB01 Idler Sprocket Brg Seal 10b 1x15 1 22 A168058 Key 2 23 AM024 F...

Page 44: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 44 1 February 2016 PARTS LIST A16815G MOWER SUSPENSION...

Page 45: ...0 9 Screw Hex M10x 30 Pc10 9 1 22 W041216 Washer Flat Bright 1 4 X3 4 X16g 1 23 A168233 Sub Assy Aduster Height Cut 1 24 A168211 Grip Hand 1 25 A168219Z Bush 1 26 W10MN Washer Flat Bright M10x 21x1 6...

Page 46: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 46 1 February 2016 PARTS LIST CA170 35 MOWING ATTACHMENT ANCILLARY COMPONENTS...

Page 47: ...rew Hex M 6x 16 Pc4 6 2 13 NM6NT Nut Hex Nyloc Thin M 6 Pc6 2 14 SH0616M Screw Hex M 6x 16 Pc4 6 1 15 NM6NT Nut Hex Nyloc Thin M 6 Pc6 1 16 A121512 Grommet Blanking 1 17 A121513 Adaptor Spray Water 1...

Page 48: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 48 1 February 2016 PARTS LIST CA170 35 MOWING ATTACHMENT CUTTER COMPONENTS...

Page 49: ...Disc Cutter 1 7 SKIT54N Pair Blade Bolt Washer Nut Standard 198 1 7 1 Blade Mower Swingback Standard 198 2 7 2 SKIT01D1 Blade Bolt Nut Set 1 7 2 1 Nut Hex Nyloc Thick Unc 3 8 Gr5 2 7 2 2 Washer Wave 3...

Page 50: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 50 1 February 2016 PARTS LIST CA171 42 MOWING ATTACHMENT ANCILLARY COMPONENTS...

Page 51: ...d Pulley Left 1 18 A171010R Guard Pulley Right 1 19 13016 Pin 1 20 SH0616M Screw Hex M 6x 16 Pc4 6 7 21 NM6NT Nut Hex Nyloc Thin M 6 Pc6 7 22 W06MN Washer Flat Bright M 6x 12 5x1 2 6 23 NM10NT Nut Hex...

Page 52: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 52 1 February 2016 PARTS LIST CA171 42 MOWING ATTACHMENT CUTTER COMPONENTS...

Page 53: ...8 W10MN Washer Flat Bright M10x 21x1 6 6 9 SH1030M10 9 Screw Hex M10x 30 Pc10 9 10 10 A171050Z Spacer Sleeve 25 2x35x 8 2 11 NM10NT Nut Hex Nyloc Thin M10 Pc6 16 12 BHSSM10X30 Screw Button Hex Soc M1...

Page 54: ...Pedal 1 1 DEC177 Badge Steering Wheel Oval 1 1 DEC180 Badge Bonnet 1 1 DEC240 Decal Proudly Australian 2 2 DEC324 Decal Cox Live 1 1 DEC330 Decal Cox 250x 80 Red 1 1 DEC333 Decal Sman 4500 Cox Bonnet...

Page 55: ...ine Speed No Load Maximum 3600 RPM Idle 1800 RPM Alternator Capacity 12 Volt DC 9 Amps Dry Mass 36 8 kg Transmission Design Performance Model Type Cox Toe Heel Friction Drive Cone through Twin Drive P...

Page 56: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 56 1 February 2016 DIMENSIONS CS45L20B35...

Page 57: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 57 1 February 2016 DIMENSIONS CS45L20B42...

Page 58: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

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