COX Live Axle Drive A16815G Owner'S Manual Download Page 8

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 

Page   8 

1 February 2016 

IMPORTANT 

RECOMMENDED FUEL 

Unleaded  fuel  is  recommended  by 

all manufacturers of  engines  fitted 
to Cox products. 

SAFETY SWITCHES 

Before  operating  machine,  ensure 

that  all  safety  switches  are 
operating  correctly.    Do  not 

operate  machine  with  faulty, 
missing  or  damaged  safety 
switches. 

 

BLADE WARNING 

Do  not  use  mowing  attachment 
with  broken  or  bent  blades, 

damaged or worn bolts and nuts or 
damaged  cutter  disc,  otherwise 

damage  and  premature  wear  will 
result  from  vibration.    Replace 

blades, bolts and nuts only in pairs 
to  maintain  correct  balance. 

Recommended  blade nut torque is 
36-40Nm. Do not over tighten. 

 

Keep both feet and 

hands clear of the 

mowing attachment at 

all times while 

attempting to start or 

operate the machine. 

 

 

WARNING 

DO NOT OPERATE 

WITHOUT MOWING 

ATTACHMENT DEFLECTOR 

FITTED & DOWN. 

 

Safety  footwear  is  recommended 

when operating machine. 

 

Reference to left or right hand side 

of machine is determined by sitting 
in  the  operating  position  on  the 
machine. 

 

Mount and dismount only from left 
hand side of machine. 

 

Ensure  machine  has  park  brake 

engaged  when  attempting  to  start 
engine. 

 

Never allow engine revs to exceed 
more than 3600 RPM. 

 

The Instruments, 

the Controls and 

their functions are 

as follows; 

 

 

Key Switch- 

Used to start and stop engine. Insert 
key, turn key all the way right to start 

(3rd)  position  to  start  engine.  When 
key  is  released  from  start  (3rd) 

position  it  will  return  to  on  |  (2nd) 
position. Turn key all the way left to 

off    O  (1st)  position  to  stop  engine. 
Remove key from off O (1st) position 

to lock ignition switch. 

 

PTO Switch- 

Used  to  activate  the  electromagnetic 

clutch/brake  to  start  (engage)  and 
stop  (disengage  and  brake)  mowing 

attachment blades and allow starting 
of  engine  with  mowing  attachment 

blades disengaged from engine. With 
engine  running  at  fast  speed  pull 

KNOB  up  to  (ON)  position  to  start 
(engage) mowing attachment blades. 

Push knob down to (OFF) position to 
stop  (disengage  and  brake)  mowing 
attachment blades. 

 

Seat Switch-  

Used to stop engine if operator is not 

on the seat (switch not depressed) & 
cutter  engagement  PTO  switch  is 

engaged (on). 

 

Start Foot switch - 

Used  to  ensure  drive  is  in  neutral 

when  starting  engine.  Place  right 
foot  on  and  depress  foot  switch  to 

start engine with switch key. 

 

Hourmeter- 

Used to indicate the number of hours 

the  engine  has  operated.  Note:- 
Ignition  switch  must  be  in  the  on 

position for the hourmeter to display 
hours.

 

 

Engine Speed/Choke Control 

Lever- 

Used  to  regulate  engine  speed  and 

cutter speed also to engage/regulate/
disengage the engine choke to assist 

in starting a cold engine. Push LEVER 
fully  forward  to  engage  the  engine 

choke fully. 
Pull  LEVER  back  so  front  edge  of 

LEVER is in line with the fast (rabbit) 
symbol  on  dash  decal  to  disengage 
choke fully. 

Pull  LEVER  back  for  slow  engine  
speed  and  push  LEVER  forward  to 

fast  symbol  on  dash  decal  for  fast 
engine and cutter speed. 

 

Seat Adjustment Lever- 

Used to allow adjustment of the seat 
backwards  or  forwards  to  give  the 

most  comfortable  operating  position. 
Pull the LEVER left to unlock the seat 

slide  mechanism,  and  move  seat 
backwards  or  forwards  until  most 

comfortable  operating  position  is 
reached,  release  LEVER  and  attempt 

to  move  the  seat  backwards  or 
forwards  slightly  to  allow  the  LEVER 

to return to the fully right position and 
to  ensure  the  seat  is  locked  in 

position. 

 

Drive pedal- 

Used  to  control  an  infinitely 

variable  ground  speed  between 
zero  and  maximum  in  forward  or 

reverse.  Also  to  select  neutral. 
With engine running push down on 

front  of  pedal  to  travel  forward.  
With engine running push down on 
back  of  pedal  to  travel  in  reverse. 

When  pressure  is  released  from 
front or back of pedal it will return 

to  neutral  position.  It  is  not 
necessary  to  return  to  neutral  or 

stop before changing from forward 
to reverse or reverse to forward.  

 

Foot brake pedal- 

Used to stop machine travel or keep 
stationary before setting park brake. 

Push  pedal  down  to  apply  brake. 
Remove  foot  from  pedal  to  release 

brake. 

 

Park brake lever- 

Used  to  keep  machine  stationary. 

With  drive  pedal  in  neutral  position 
and  machine  stationary  push  lever 

down and away from you to the ‘ON’ 
position  to  apply  brake.              To 

release  brake  push  lever  down  and 
towards  you  then  release,  spring 

tension  will  return  the  lever  to  the 
‘OFF’ position.   

 

NOTE–  Applying  park  brake 

while  machine  is  moving 
and/or  attempting  to  drive 
off  with  the  park  brake  not 

fully  in  the  off  position  will 
damage  the  teeth  of  the 

large  sprocket  &  park  brake 
mechanism  or  drive  cone 

and or clutch plates. 

 

Mowing  Attachment  Cutting 
Height  Adjustment Lever- 

Used  to  change  the  mowing 
attachment cutting height.   To alter 
cutting  height,  lift  lever  slightly  and 

depress  button,  mover  lever  up  to 
raise  or  down  to  lower  the  mowing 

attachment cut height, stop at desired 
cutting  height  and  release  button  to 

lock at 1 of 10 height positions.  
 

 

NOTE–  Do  Not  mow  in  any 
direction  on  slopes  beyond  15 

degrees (1 in 3.75).

 

OPERATING INSTRUCTIONS 

Summary of Contents for Live Axle Drive A16815G

Page 1: ...OCCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Manual when Service or Warranty work is required RIDE ON MOWER OWNER OPERATORS MANUAL Model A16815G Live Axle Drive CS45L20B35 14...

Page 2: ...____ Located on Label inside Transmission Housing B S ENGINE MODEL NO ______________TYPE ____________ CODE _______________ Located on Engine refer Engine Owners Manual DATE OF PURCHASE _______________...

Page 3: ...l health and not under the influence of alcohol or any drug which might impair vision co ordination or judgment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy...

Page 4: ...will increase the risk of personal injury or property damage and is therefore considered as misuse for which the manufacturer accepts no responsibility as these increased risks must be accepted solely...

Page 5: ...attachment never direct discharge of material towards bystanders nor allow anyone else near the machine while it is operating Never operate the machine with defective guards or without all safety devi...

Page 6: ...a f Hammer 6mm or 1 4 pin punch Tube spanner AM006C1 tommy bar AM007 Refer pictorial procedure provided STEERING WHEEL To attach the steering wheel align the hole in the steering wheel boss to the hol...

Page 7: ...t Sman 4500 1 3 DP10 Pin Roll Spring 1 4 X1 3 4 Znpl 1 4 NM8NT Nut Hex Nyloc Thin M 8 Pc6 Znpl 4 5 SH0820M Screw Hex M 8x 20 Pc8 8 Znpl 2 6 SH0825M Screw Hex M 8x 25 Pc8 8 Znpl 2 7 SW14H Wheel Steerin...

Page 8: ...ch must be in the on position for the hourmeter to display hours Engine Speed Choke Control Lever Used to regulate engine speed and cutter speed also to engage regulate disengage the engine choke to a...

Page 9: ...lat area again This will allow the drive to cool before travelling up the slope again N B Ensure that when pressure is applied to the drive pedal rear wheels rotate or damage will occur to drive cone...

Page 10: ...h While sitting on seat with foot on foot switch and PTO switch in up engaged position attempt to start the engine Engine should not start Key Switch With PTO switch in down disengaged off position fo...

Page 11: ...intershaft Slide both clutch plates against the clearance gauges and cone tighten the set screws firmly onto the flat on the intershaft Remove gauges CHECK TYRE PRESSURES Uneven pressure can give an u...

Page 12: ...re air borne debris is present Service more often under dusty conditions or where air borne debris is present DATE HOURS DEALER Change engine oil if operating under heavy load or high ambient temperat...

Page 13: ...ter vee belt and adjust cutter housing level if required Service more often under dusty conditions or where air borne debris is present DATE HOURS DEALER Change engine oil If fitted clean engine exhau...

Page 14: ...equired Check battery condition service if required Check for loose fasteners tighten if required Check vee belt s Check cutter vee belt and adjust cutter housing level if required Service more often...

Page 15: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 15 1 February 2016...

Page 16: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 16 1 February 2016 PARTS LIST A16815G BODY BONNET MUDGUARD...

Page 17: ...n Posi3 K 6x 20 2 8 W10MN Washer Flat Bright M10x 21x1 6 2 9 W041216 Washer Flat Bright 1 4 X3 4 X16g 12 10 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 11 NM6NT Nut Hex Nyloc Thin M 6 Pc6 6 12 SH0...

Page 18: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 18 1 February 2016 PARTS LIST A16815G BODY SEAT...

Page 19: ...g 1 10 A163060 Spring Compression Conical Seat Heavy 2 11 A168231 Cap Spring Seat 2 12 W05M202 Washer Flat Bright 5 16 X3 4 X14g 2 13 SH0820M Screw Hex M 8x 20 Pc8 8 4 14 A168135R Cover Transmission R...

Page 20: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 20 1 February 2016 PARTS LIST A16815G BONNET...

Page 21: ...10 A168239B Baffle Air Hot Bonnet B S 20 0 Black 1 11 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 8 12 BHSSM6X20 Screw Button Hex Soc M 6x 20 Pc10 9 2 13 DEC180 Badge Bonnet 1 14 DEC240 Decal Proudl...

Page 22: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 22 1 February 2016 PARTS LIST A16815G BODY CONSOLE...

Page 23: ...5 1 14 A168117 Switch Pto Push Pull Nodtdt Yellow 1 15 A168024 Dash Console 1 16 A168131B Bracket Tank Fuel 1 17 80037 Grommet 1 18 A168133B Strut Console 1 19 96114 Strap Bonnet 1 20 W041216 Washer F...

Page 24: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 24 1 February 2016 PARTS LIST A16815G CONTROLS...

Page 25: ...Button Hex Soc M 6x 20 Pc10 9 3 20 A168163R Lever Pedal Drive Live 1 21 A168221R Rest Foot Pedal Drive Live 1 22 90289 Mount Pivot Lower 1 23 A168225Z Wearplate Shoe 1 24 A168159Z Crank Link Drive 1...

Page 26: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 26 1 February 2016 PARTS LIST A16815G STEERING UPPER...

Page 27: ...16 Washer Flat Bright 1 4 X3 4 X16g 8 11 W05M202 Washer Flat Bright 5 16 X3 4 X14g 2 12 A168087Z Spacer 8 5id 20od L 16 2 13 13242 Pin Pivot Front Axle 1 14 B0835M Bolt Hex M8 X 35 Pc8 8 2 15 A126174Z...

Page 28: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 28 1 February 2016 PARTS LIST A16815G STEERING LOWER...

Page 29: ...ont Axle 1 15 B0835M Bolt Hex M8 X 35 Pc8 8 2 16 W052003 Washer Flat Black 5 16 X1 1 4 X3 1 17 SH0816M Screw Hex M 8x 16 Pc8 8 1 18 A168229Z Shaft Steering Lower 06b 8x195 1 19 C05 Circlip Ext E Type...

Page 30: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 30 1 February 2016 PARTS LIST A16815G WHEELS...

Page 31: ...4PLY Tubeless 1 3 3 Valve Tubeless Snap In Tr412 C1 Core Vc3 Cap 1 4 NHWM12X1 5 Nut Hex Wheel m12x1 5 60 Deg 8 5 W102705 Washer Flat Black 10 5x27x5 2 6 WSM10X3 66X2 69 Washer Lock Spring M10x3 66x2...

Page 32: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 32 1 February 2016 PARTS LIST A16815G ENGINE ANCILLARY 890mm 35...

Page 33: ...4 A168040 Pulley Engine 1 15 AM175 Key 1 16 A120516 Clutch Brake Elecmagnet 25 4xb121 Ccw Tg 1 17 B0756F Bolt Hex Unf 7 16x3 1 2 Gr5 1 18 W071416 Washer Flat Bright 7 16 X7 8 X16g 2 19 WS071008 Washer...

Page 34: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 34 1 February 2016 PARTS LIST A16815G ENGINE ANCILLARY 1055mm 42...

Page 35: ...A16915g 890 35 1 15 A168147Z Tang Clutch Brake 1 16 A168040 Pulley Engine 1 17 AM175 Key 1 18 A120516 Clutch Brake Elecmagnet 1 19 B0756F Bolt Hex Unf 7 16x3 1 2 Gr5 1 20 W071416 Washer Flat Bright 7...

Page 36: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 36 1 February 2016...

Page 37: ...5 Lead Battery Red L 400 1 5 AM159 Soleniod 1 6 AM265 Lead Battery Red L 490 1 7 A168113 Harness Wiring Main Sman 4500 1 8 Fuse Blade 15 Amp Blue 1 9 13125 Switch Key 3 Posn Magneto 6 Term 1 10 A16811...

Page 38: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 38 1 February 2016 PARTS LIST A16815G DRIVE...

Page 39: ...516 Clutch Brake Elecmagnet 1 16 B0756F Bolt Hex Unf 7 16x3 1 2 Gr5 1 17 W071416 Washer Flat Bright 7 16 X7 8 X16g 2 18 WS071008 Washer Lock Spring 7 16 X5 32 X1 8 1 19 NHCM8 Nut Hex Conelok M 8 Pc8 1...

Page 40: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 40 1 February 2016 PARTS LIST A16815G DRIVE ARM...

Page 41: ...er Shoe 1 6 A132013B Arm Clutch 10x50 Black 1 7 A168044 Shaft Drive Non Self Locking 1 8 BB255215NN Bearing Ball 1 9 BB255220D Bearing Ball Angle Double 1 10 A168046 Pulley Mount Cone 1 11 A168048Z Sl...

Page 42: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 42 1 February 2016 PARTS LIST A16815G TRANSMISSION AXLE...

Page 43: ...H0816M Screw Hex M 8x 16 Pc8 8 1 19 W052003 Washer Flat Black 5 16 X1 1 4 X3 1 20 WS050216 Washer Lock Spring 5 16 X1 8 X1 16 1 21 SIBB01 Idler Sprocket Brg Seal 10b 1x15 1 22 A168058 Key 2 23 AM024 F...

Page 44: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 44 1 February 2016 PARTS LIST A16815G MOWER SUSPENSION...

Page 45: ...0 9 Screw Hex M10x 30 Pc10 9 1 22 W041216 Washer Flat Bright 1 4 X3 4 X16g 1 23 A168233 Sub Assy Aduster Height Cut 1 24 A168211 Grip Hand 1 25 A168219Z Bush 1 26 W10MN Washer Flat Bright M10x 21x1 6...

Page 46: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 46 1 February 2016 PARTS LIST CA170 35 MOWING ATTACHMENT ANCILLARY COMPONENTS...

Page 47: ...rew Hex M 6x 16 Pc4 6 2 13 NM6NT Nut Hex Nyloc Thin M 6 Pc6 2 14 SH0616M Screw Hex M 6x 16 Pc4 6 1 15 NM6NT Nut Hex Nyloc Thin M 6 Pc6 1 16 A121512 Grommet Blanking 1 17 A121513 Adaptor Spray Water 1...

Page 48: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 48 1 February 2016 PARTS LIST CA170 35 MOWING ATTACHMENT CUTTER COMPONENTS...

Page 49: ...Disc Cutter 1 7 SKIT54N Pair Blade Bolt Washer Nut Standard 198 1 7 1 Blade Mower Swingback Standard 198 2 7 2 SKIT01D1 Blade Bolt Nut Set 1 7 2 1 Nut Hex Nyloc Thick Unc 3 8 Gr5 2 7 2 2 Washer Wave 3...

Page 50: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 50 1 February 2016 PARTS LIST CA171 42 MOWING ATTACHMENT ANCILLARY COMPONENTS...

Page 51: ...d Pulley Left 1 18 A171010R Guard Pulley Right 1 19 13016 Pin 1 20 SH0616M Screw Hex M 6x 16 Pc4 6 7 21 NM6NT Nut Hex Nyloc Thin M 6 Pc6 7 22 W06MN Washer Flat Bright M 6x 12 5x1 2 6 23 NM10NT Nut Hex...

Page 52: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 52 1 February 2016 PARTS LIST CA171 42 MOWING ATTACHMENT CUTTER COMPONENTS...

Page 53: ...8 W10MN Washer Flat Bright M10x 21x1 6 6 9 SH1030M10 9 Screw Hex M10x 30 Pc10 9 10 10 A171050Z Spacer Sleeve 25 2x35x 8 2 11 NM10NT Nut Hex Nyloc Thin M10 Pc6 16 12 BHSSM10X30 Screw Button Hex Soc M1...

Page 54: ...Pedal 1 1 DEC177 Badge Steering Wheel Oval 1 1 DEC180 Badge Bonnet 1 1 DEC240 Decal Proudly Australian 2 2 DEC324 Decal Cox Live 1 1 DEC330 Decal Cox 250x 80 Red 1 1 DEC333 Decal Sman 4500 Cox Bonnet...

Page 55: ...ine Speed No Load Maximum 3600 RPM Idle 1800 RPM Alternator Capacity 12 Volt DC 9 Amps Dry Mass 36 8 kg Transmission Design Performance Model Type Cox Toe Heel Friction Drive Cone through Twin Drive P...

Page 56: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 56 1 February 2016 DIMENSIONS CS45L20B35...

Page 57: ...OWNERS MANUAL FOR MODEL A16815G Live Drive rev 2 Page 57 1 February 2016 DIMENSIONS CS45L20B42...

Page 58: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

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