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TWIN DISC CENTRIFUGAL FERTILIZER SPREADER - FERTI 1500/2150/2400/2800/3200

 

TWIN DISC CENTRIFUGAL FERTILIZER SPREADER - CX 1500/2150/2400/2800/3200

 

5-3

 

Cod. MNenA055CER05    Rev. 05/05.2018    © Agrex S.p.A.

 

 

 

 

DANGER!

 

Danger

 

of

 

crushing

 

and/or

 

collision

 

due

 

to

 

the

 

lifted

 

machine

 

falling!

 

Never

 

stay

 

underneath

 

the

 

machine

 

when

 

it

 

is

 

lifted.

 

 

 

5.

 

HANDLING

 

AND

 

INSTALLATION

 

This

 

section

 

describes

 

the

 

correct

 

procedures

 

for

 

handling

 

and

 

installing

 

the

 

machine,

 

operations

 

that

 

may

 

cause

 

serious

 

or

 

very

 

serious

 

injuries,

 

for

 

example

 

due

 

to

 

collision

 

and

 

crushing

 

by

 

overturned

 

loads

 

or

 

using

 

unsuitable

 

hoisting

 

equipment.

 

 
 

 

5.1.

 

HANDLING:

 

LOADING

 

AND

 

UNLOADING

 

 

 

Also

 

see:

 

§

 

“1.3.

 

MACHINE

 

RATING

 

PLATE”

 

on

 

page

 

1

4

 

§

 

“4.4.

 

TECHNICAL

 

SPECIFICATIONS”

 

on

 

page

 

4

7

 

 
 

OPERATION

 

IMAGE

 

 

 

To

 

lift

 

the

 

machine

,

 

only

 

use

 

hoisting

 

equipment

 

that

 

is

 

suitable

 

for

 

the

 

weight

 

being

 

lifted.

 

Only

 

use

 

the

 

points

 

of

 

attachment

 

provided

 

to

 

couple

 

the

 

hoisting

 

equipment.

 

Carefully

 

unload

 

the

 

machine

 

from

 

the

 

truck:

 

the

 

person

 

responsible

 

must

 

coordinate

 

all

 

the

 

unloading

 

operations

 

until

 

the

 

machine

 

is

 

completely

 

resting

 

on

 

a

 

suitable,

 

even

 

surface

 

with

 

a

 

sufficient

 

capacity

 

to

 

support

 

the

 

distribution

 

of

 

the

 

loads,

 

as

 

shown

 

on

 

the

 

rating

 

plate

 

and

 

the

 

support

 

points.

 

 

 

 
 
 
 
 

To

 

handle

 

the

 

machine

,

 

use

 

a

 

pallet

 

trolley

 

or

 

forklift

 

that

 

is

 

suitable

 

for

 

the

 

weight

 

being

 

lifted.

 

Lift

 

the

 

machine

 

when

 

still

 

secured

 

to

 

the

 

pallet.

 

 

 

 

If

 

the

 

machine

 

is

 

not

 

installed

 

immediately,

 

but

 

rather

 

needs

 

to

 

be

 

stored

 

temporarily,

 

it

 

must

 

be

 

placed

 

in

 

a

 

dry

 

and

 

sheltered

 

place.

 

To

 

protect

 

the

 

various

 

parts

 

against

 

the

 

elements,

 

leave

 

the

 

machine

 

in

 

its

 

original

 

packaging.

 

05

 ‐

 

HANDLING

 

AND

 

INSTALLATION

 

Summary of Contents for CX 1500

Page 1: ...ully read this manual before using the machine COSMO Srl Via Laghi di Avigliana 117 Busca 12022 CN Italy Phone 39 0171 946654 fax 39 0171 946723 e mail imcosmo cosmosrl com www cosmosrl com CX 1500 21...

Page 2: ...ER SPREADER CX 1500 2150 2400 2800 3200 0 2 Reproduction prohibited All rights reserved No part of this manual may be reproduced in any form by photocopy microfilm or any other means without the writt...

Page 3: ...or failure to observe the specified safety instructions for operation maintenance and repairs are considered improper use and will void the warranty In such cases the manufacturer declines all liabil...

Page 4: ...ored in accordance with the operating conditions described in this manual Other operating conditions not described in this manual or described incompletely i e not fully clear due to the user s level...

Page 5: ...1 2 6 SPECIALIST TECHNICAL SERVICE 2 12 SECTION3 SAFETYANDPREVENTION 3 1 3 1 SAFETY 3 3 3 2 PERSONAL PROTECTIVE EQUIPMENT 3 4 3 3 AIRBORNE NOISE LEVEL 3 5 3 4 VIBRATIONS 3 5 3 5 RESIDUAL RISKS 3 6 3 5...

Page 6: ...ER KIT MODEL ECS SYFERTI STEM FOR34 5 34 5 3 VERIFYING SUITABILITY OF THE TRACTOR 5 35 5 3 1 CALCULATION OF THE FRONT BALLAST 5 35 5 4 CONNECTING TO THE TRACTOR 5 37 5 5 DISCONNECTING FROM THE TRACTOR...

Page 7: ...ER 6 12 6 7 RULES FOR DRIVING ON ROADS 6 13 6 8 MALFUNCTION CAUSE AND REMEDY 6 15 6 9 PARKING 6 17 6 10 PUTTING THE MACHINE BACK IN SERVICE 6 20 6 11 DISMANTLING THE MACHINE 6 20 SECTION7 MAINTENANCEA...

Page 8: ...TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 0 8 01 INTRODUCTION...

Page 9: ...SECTION 1 IDENTIFICATION DATA 1500 2150 2400 2800 3200...

Page 10: ...TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 1 2 01 IDENTIFICATION DATA...

Page 11: ...ADDRESS Office and Production Facilities Via Laghi di Avigliana 117 Busca 12022 CN Italy Phone 39 0171 946654 fax 39 0171 946723 e mail imcosmo cosmosrl com www cosmosrl com AUTHORISED SERVICE CENTRE...

Page 12: ...ith a rating plate showing the serial or registration number that identifies the machine The rating plate is applied on the front of the machine and comprises a series of fields as shown in the figure...

Page 13: ...4 DECLARATION OF CONFORMITY The EC Declaration of Conformity is a document issued by the manufacturer for machines sold in Europe The original document enclosed with the technical documents must be k...

Page 14: ...TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 1 6 01 IDENTIFICATION DATA...

Page 15: ...SECTION 2 GENERAL PRECAUTIONS 1500 2150 2400 2800 3200...

Page 16: ...TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 2 2 02 GENERAL PRECAUTIONS...

Page 17: ...mminent situation of danger that if not avoided may cause serious injuries and death WARNING This symbol together with the word WARNING highlights a potentially dangerous situation that if not avoided...

Page 18: ...nel able to carry out the same tasks as a level 1 operator as well as operate the machine using hold to run control typically carrying out simple functions such as starting or resuming production foll...

Page 19: ...ion s provide operators suitable clothing and all necessary personal protective equipment 2 3 2 OPERATOR S OBLIGATIONS During design and development of the machine the manufacturer has determined its...

Page 20: ...ke lights 5 Children minors and people with disabilities Always keep children minors or people with disabilities away from the machine during operation or maintenance It is prohibited to approach the...

Page 21: ...on of the loads 16 Approaching the machine Danger zone Danger zone refers to the area surrounding the machine inside which people may be endangered by operation of the machine and the related tools by...

Page 22: ...ure Pressurised oil may easily penetrate garments and the epidermis and may cause serious injuries Never attempt to identify leaks in the hydraulic system even on the tractor or stop leaks with a fing...

Page 23: ...ly members away from the tractor and the machine keep people and animals away using the visual audible warning devices on the tractor where necessary 40 Careful driving It is very important to remembe...

Page 24: ...ided by authorised training centres in accordance with the requirements in force on occupational health and safety and the use of dangerous equipment Operators must understand the risk assessment docu...

Page 25: ...void if the product is worked on modified or used by technicians or personnel not authorised in writing by the seller This warranty does not cover the replacement of parts subject to normal wear and s...

Page 26: ...n the machine 2 6 SPECIALIST TECHNICAL SERVICE Service requests must be sent directly to the manufacture s authorised technical service centre which will send out specialist personnel and provide all...

Page 27: ...SECTION 3 SAFETYAND PREVENTION 1500 2150 2400 2800 3200...

Page 28: ...TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 3 2 03 SAFETY AND PREVENTION...

Page 29: ...e machine is carefully serviced and repaired in accordance with the requirements described in this manual s operators have the right aptitude for the task and are in good mental and physical condition...

Page 30: ...ch off the engine and remove the keys from the ignition Long hair must be tied back Operators must not keep scissors or sharp tools in their pockets During maintenance and repair work protective garme...

Page 31: ...distance of one metre is VALUE MEASURED NOTE LpA 85 dB A This noise level is most likely covered by the noise of the tractor s engine 3 4 VIBRATIONS The machine does not transmit vibrations to the gr...

Page 32: ...not pour water onto the products Work must be stopped in the event of rain pay special care when cleaning and washing the machine making sure that all residues of the product spread with the machine h...

Page 33: ...ions of the manufacturer of such products 3 6 ENVIRONMENT AND POLLUTION The water that runs off when washing with detergents must be collected purified and disposed of properly If the machine is disma...

Page 34: ...formed by specialist maintenance technicians contact the manufacturer or your local dealer s After maintenance and repairs before using the machine again the maintenance supervisor must make sure that...

Page 35: ...any people or animals within the machine s range of operation this is important when working on areas or roads that are accessible to the public s When a person is exposed i e inside a DANGER ZONE the...

Page 36: ...hine The position shown in this manual must be complied with when restoring or replacing the stickers 1 PTG5001 2 PTG1044 3 PTG1008 4 PTG1021 4 PTG1021 6 PTG5013 9 PTG5005 14 LOGOEN13739 5 PTG5004 5 P...

Page 37: ...nger Danger to fingers or hands from moving operating elements due to cutting or cutting off In these cases there is a danger of extremely serious injuries leading to the loss of body parts such as fi...

Page 38: ...TG5013 6 1 Caution Number of revolutions minute of the power takeoff PTO and direction of rotation of the machine side drive shaft Do not exceed the number of revolutions minute prescribed 6 2 Danger...

Page 39: ...r consultation 13 cod PTGKG3800 Maximum load It indicates the maximum load of the hopper when full wich is obtained from the difference between the total mass and the tare 14 cod LOGOEN13739 UNI EN 13...

Page 40: ...CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 3 14 LOGOEN13739 12 PTG5001 1 6 PTG5013 PTG1031 7 PTGKG3800 13 PTG5005 9 11 PTG1022 PTG1008 3 PTG5004 5 PTG5004 5 PTG1044 2 03 SAFETY AND P...

Page 41: ...TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 3 15 4 PTG1021 PTG1011H 12 8 PTG1040 4 PTG1021 PTG1040 8 03 SAFETY AND PREVENTION...

Page 42: ...TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 3 16 PTG1016 10 PTG1016 10 15 A020GRAD15 03 SAFETY AND PREVENTION...

Page 43: ...SECTION 4 GENERAL DESCRIPTION 1500 2150 2400 2800 3200...

Page 44: ...TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 4 2 04 GENERAL DESCRIPTION...

Page 45: ...tors and subcontractors due to their high performan ce in spreading product over extensive areas of land The machine comprises 2 spreader discs replaceable activated by the tractor s PTO with rotary m...

Page 46: ...y the right or left outlet alone for spreading across half the width The quantity spread depends on spreader disc rotation speed spread radius and fertilizer quality and moisture content The quantity...

Page 47: ...uilt in compliance with the Machinery Directive 2006 42 EC as described in the EC declaration of conformity s is intended for professional use and must only be used in agriculture for spreading fertil...

Page 48: ...d Check the brakes regularly and always change down to first gear before travelling downhill Use the engine brake Always travel on even and solid ground WARNING Never start the tractor s engine or ope...

Page 49: ...33 36 m 36 40 yd 33 36 m 36 40 yd Empty weight 400 kg 881 lb 435 kg 959 lb 460 kg 1014 lb 470 kg 1036 lb 475 kg 1047 lb Hitch category 2 3N 2 3N 2 3N 2 3N 2 3N Maximum power take off PTO speed 650 rp...

Page 50: ...CX 1500 227 cm 89 inch 1 500 l 396 US gallons Tot 1 500 l 396 US gallons Mod CX 2150 227 cm 89 inch 650 l 171 US gallons 1 500 l 396 US gallons Tot 2 150 l 567 US gallons Mod CX2400 280 cm 110 inch 90...

Page 51: ...0 2800 3200 Mod CX 2800 227 cm 89 inch 650 l 171 US gallons 650 l 171 US gallons 1 500 l 396 US gallons Tot 2 800 l 738 US gallons Mod CX 3200 280 cm 110 inch 1 700 l 450 US gallons 1 500 l 396 US gal...

Page 52: ...NENT A Chassis three point hitch B Feed hopper C Hopper high sides D Power take off PTO for activating the spreader discs E Drive shaft F Grills G Mixer H Hydraulic hoses STANDARD I Metering system L...

Page 53: ...TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 4 11 P I N C A L M Q D E B O G F H 04 GENERAL DESCRIPTION...

Page 54: ...ts When pressurised oil is delivered to the hydraulic control the shutter on the metering device closes NEVER PLACE LIMBS OR ANY BODY PARTS IN THE AREA UNDERNEATH THE HOPPER OR NEAR THE METERING DEVIC...

Page 55: ...TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 4 13 B B F C E D A 04 GENERAL DESCRIPTION...

Page 56: ...w POS COMPONENT NOTES A Protective grills Protection against contact with the mixers During loading these prevent foreign matter and any lumps of fertilizer that may block the outlets from entering th...

Page 57: ...TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 4 15 G D E B I C H F A D 04 GENERAL DESCRIPTION...

Page 58: ...from CX 1500 to CX 3200 Painted version 2 cod KITMOVFERTI Parking wheels 5 2 5 WHEELS FOR TRANSPORT AND PARKING Optional on page 5 21 04 GENERAL DESCRIPTION 1a cod KITRSV02 Extension 650 liters from...

Page 59: ...25 32 meters 3b cod KITD360VHW Discs and blades 33 36 meters 4 cod KITFARFERTI Tail lights 5 2 7 ROAD SAFETY KIT Optional on page 5 24 5 cod KITTUBFERTI Fertilizer unloading pipe 5 2 10 HOPPER DISCHAR...

Page 60: ...FERTILV02 Tarpaulin cover with full opening CX 2400 CX 3200 5 2 13 TARPAULIN COVER Optional on page 5 33 04 GENERAL DESCRIPTION 7a cod KITSCAFERTI 7a 7b Short ladder for mod 1500 2150 2800 7b cod KITS...

Page 61: ...3200 4 19 9 cod A055060005V02 Computer for data management mod ECS System Is composed of Computer Electric actuators Actuator electronic card Electrical wiring Speed wheel sensor 5 2 14 MANAGEMENT CO...

Page 62: ...TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 4 20 04 GENERAL DESCRIPTION...

Page 63: ...SECTION 5 HANDLINGAND INSTALLATION 1500 2150 2400 2800 3200...

Page 64: ...DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 3200 TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200...

Page 65: ...on page 4 7 OPERATION IMAGE To lift the machine only use hoisting equipment that is suitable for the weight being lifted Only use the points of attachment provided to couple the hoisting equipment Ca...

Page 66: ...he instructions provided in this manual CAUTION On receiving the goods carefully check for any damage caused during transport WARNING Pay careful attention during installation which often requires the...

Page 67: ...oves Safety shoes Work overalls Proceed as follows STEP OPERATION IMAGE 1 s Apply the adhesive gasket supplied along the top perimeter of the hopper 2 s Fit the longer extensions to the hopper and sec...

Page 68: ...ple the shaft s see the user manual supplied with the drive shaft s check the maximum admissible operating conditions for the machine s verify the correct length of the drive shaft s check the correct...

Page 69: ...he tractor towards the machine leaving a free space around 40 50 cm between the tractor and the machine 2 Make sure the tractor cannot be started or moved accidentally 3 Check that the tractor power t...

Page 70: ...in that position s Remove the two sections of the drive shaft and connect one half to the tractor s PTO and the other half to the machine s shaft with the locking pins in the locked position 1 DANGER...

Page 71: ...length as the plastic cover 6 s Shorten the other half of the drive shaft to the same length s Carefully remove any burrs from the tubes and grease both parts 7 s Reassemble the drive shaft and make...

Page 72: ...e to hot parts of the drive shaft Do not touch the very hot parts of the drive shaft in particular do not touch any joints 5 2 2 3 DISCONNECTING THE DRIVE SHAFT 1 Disconnect the machine from the tract...

Page 73: ...es have coloured markings so as to associate the corresponding hydraulic function with the outlet tube from a hydraulic diverter valve on the tractor A HYDRAULIC OPEN CLOSE CONTROL Gate right side Ope...

Page 74: ...nfections 5 2 3 1 CONNECTING AND DISCONNECTING THE HYDRAULIC HOSES For all operations use the PPE Personal Protective Equipmen described below Protective gloves Safety shoes Work overalls Protective g...

Page 75: ...s In the event of damage or ageing replace the hydraulic hoses only use original hydraulic hoses s The working life of hydraulic hoses must never exceed six years including a maximum storage time of...

Page 76: ...ed out by one maintenance technician alone Keep people and animals away from the danger zone behind and underneath the machine DANGER Danger of lacerations or entrapment due to accidental contact with...

Page 77: ...contact your local service centre STEP OPERATION IMAGE 2 ASSEMBLING THE DISC s Clean and grease the drive shaft B s Insert the centre hole of the disc A on the drive shaft s Push the disc downwards a...

Page 78: ...underneath the machine DANGER To avoid accidents and situations of danger all operations on the machine must only be carried out when the machine is off and the ignition keys are removed Block the ve...

Page 79: ...50 standard 30 5 cm 36 cm Working width 12 24 meters 2B cod KITD320VHW on request 33 5 cm 38 cm Working width 25 32 meters 2C cod KITD360VHW on request 34 5 cm 40 cm Working width 33 36 meters 3 s Dep...

Page 80: ...ses the concentration of fertilizer in the centre of the spreading area 8 10 metres vice versa decreasing the angle of opening decreases the concentration of fertilizer at the edges over 10 metres s S...

Page 81: ...ng operation vibrations or unusual noise can be heard coming from the spreader discs im mediately stop the machine and contact your local service centre ADJUSTING THE POSITION OF THE BLADE ON THE SPRE...

Page 82: ...oise can be heard coming from the spreader discs im mediately stop the machine and contact your local service centre REPLACING THE BLADES STEP OPERATION IMAGE 1 s Use a spanner to loosen the bolts tha...

Page 83: ...GE 5 2 5 WHEELS FOR TRANSPORT AND PARKING Optional Removable device to be fitted on the bottom of the machine s chassis for easy movement in the parking area For all operations use the PPE Personal Pr...

Page 84: ...DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 3200 TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200...

Page 85: ...Plate lights Reflectors Direction indicators Rear parking lights Brake lights WARNING Before moving the machine always make sure that the lights are working correctly switching them on off and that al...

Page 86: ...CER05 Rev 05 05 2018 Agrex S p A 5 24 CX Retroreflective tape and retro reflectors ITALY configuration 5 2 7 ROAD SAFETY KIT Optional 60 60 300 20 700 20 300 60 60 300 20 700 20 300 CX Set of reflecti...

Page 87: ...20 300 60 60 300 20 700 20 300 CX Set of reflecting signs and retro reflectors EUROPE configuration 60 60 300 20 700 20 300 60 60 300 20 700 20 300 60 60 300 20 700 20 300 White retro reflectors Oran...

Page 88: ...50 2400 2800 3200 Cod MNenA055CER05 Rev 05 05 2018 Agrex S p A 5 26 300 20 700 20 300 300 20 700 20 300 CX Set of reflecting signs and retro reflectors ITALY configuration 300 20 700 20 300 300 20 700...

Page 89: ...700 20 300 300 20 700 20 300 CX Set of reflecting signs and retro reflectors EUROPE configuration 300 20 700 20 300 300 20 700 20 300 300 20 700 20 300 White retro reflectors Orange retro reflectors...

Page 90: ...ER FOR BOUNDARY SPREADING 5 2 8 MOBILE FOCUSER FOR BOUNDARY SPREADING Optional A mobile focuser for boundary spreading is needed for spreading fertilizer along the edges of the field This essentially...

Page 91: ...ry spreading essentially comprises a moveable guard that limits the trajectory of the product on the tractor s runway The limiter guard is activated deactivated hydraulically by remote control s BOUND...

Page 92: ...danger zone behind and underneath the machine DANGER To avoid accidents and danger situations all adjustments on the machine must only be carried out when the machine is off and the ignition key remo...

Page 93: ...ZER SPREADER CX 1500 2150 2400 2800 3200 5 31 Cod MNenA055CER05 Rev 05 05 2018 Agrex S p A STEP OPERATION IMAGE 2 s Position the hose as shown 3 s Place a container with a capacity of at least 25 litr...

Page 94: ...R PROTECTION TREATMENT Kit of wear resistant distributor blades for spreading more corrosive products granulated fertilizers sand etc s Kit discs 12 24 meters s Kit discs 25 32 meters s Kit discs 33 3...

Page 95: ...ons enclosed with the machine TARPAULIN COVER 5 2 13 TARPAULIN COVER Optional Sliding hopper tarpaulin to protect the product being spread in the event of rain When loading the hopper the tarpaulin is...

Page 96: ...de J8 J8 J7 J7 3 Connection cable from the battery power connector Optional if the system is not powered from the iso 12369 connector 4 Wired proximity sensor for speed detection with phonic wheel Not...

Page 97: ...n when the machine is connected s Specific requirements for tractor suitability admissible overall weight admissible axle loads capacity of the tyres fitted These data can be found on the tractor s ra...

Page 98: ...tractor TF kg Load on the tractor s front axle when empty TR kg Load on the tractor s rear axle when empty IR kg Weight of the fertilizer spreader plus the load IF kg Weight of front ballast a m Dista...

Page 99: ...CHNICAL SPECIFICATIONS on page 4 7 DANGER Only connect and disconnect the fertilizer spreader when the hopper is empty Danger of rolling DANGER Make sure the tractor cannot start or move accidentally...

Page 100: ...is connected correctly A to the shaft on the fertilizer spreader making sure the safety stop is engaged and attach the chains that prevent the tube from rotating to the chassis s Place the drive shaf...

Page 101: ...r s PTO Connect the hydraulic hoses Connect the lights Connect any optional devices if available 4 8 OPTIONAL DEVICES on page 4 16 4 s Reverse the tractor towards the machine so that the bottom bars o...

Page 102: ...tractors s Always make sure there are no people above all children or animals within the machine s range of operation s Start the tractor and lift the machine s If featured activate the hydraulic con...

Page 103: ...ck to allow for all the movements of the machine without tension bending or rubbing and must not rub against other components STEP OPERATION s Engage the parking brake and make sure the tractor cannot...

Page 104: ...void damaging the opening closing system for delivering the fertilizer 5 5 DISCONNECTING FROM THE TRACTOR For all the operations involving disconnecting the machine from the tractor use the PPE Person...

Page 105: ...tractor forwards around 30 cm so as to create enough space to facilitate disconnection of the drive shaft and the power supply lines s Engage the parking brake and make sure the tractor cannot start...

Page 106: ...d authorised personnel when the machine is cold so as to avoid the risk of burns fire and explosions The tractor must be off and the keys removed from the ignition After unhitching the tractor the mac...

Page 107: ...echnicians To avoid accidents and situations of danger all the operations must only be carried out by one maintenance technician alone Keep people away from the tractor and the machine 5 6 1 ADJUSTING...

Page 108: ...the height of the spreader disc from the ground as shown in the spreading tables a b s Before making this adjustment the maximum extension of the third point L MUST be known 4 so as to avoid detachmen...

Page 109: ...eople and animals away from the danger zone behind and underneath the machine DANGER To avoid accidents and danger situations all adjustments on the machine must only be carried out when the machine i...

Page 110: ...5 48 5 6 2 1 ADJUSTING SPREAD QUANTITY FOR MACHINES WITHOUT ON BOARD COMPUTER Proceed as follows STEP OPERATION IMAGE 1 s The adjustment must be performed for both the right and left metering devices...

Page 111: ...ion instructions enclosed with the machine ECS System COMPUTER 5 6 2 2 ADJUSTING SPREAD QUANTITY FOR MACHINES WITH ON BOARD COMPUTER Optional Also see 5 2 14 MANAGEMENT COMPUTER KIT model ECS System f...

Page 112: ...ECS System COMPUTER user manual STEP OPERATION IMAGE J6 4 s Connect the wheel speed sensor cable J6 s MFit the wheel speed sensor on the tractor see the figure alongside The support is not supplied as...

Page 113: ...he ignition key removed Block the vehicle comprising the tractor and the machine to avoid accidental movement when working on the machine Only the operations described in points 1 and 5 9 can be perfo...

Page 114: ...rs are closed 1 s Load around 100 kg of fertilizer s Lift the fertilizer spreader using the three point hitch on the tractor until the spreader disc is around 100 cm above the ground 100 cm s Switch o...

Page 115: ...lizer that has fallen into the container or multiply the volume expressed in liters of fertilizer collected by the specific weight of the fertilizer being used in order to obtain the quantity of ferti...

Page 116: ...comes out from the fertilizer spreader To know the fertilizer flow going out from a single control gate is necessary to divide the value by 2 FT QS it s the quantity of fertilizer that you want to sp...

Page 117: ...arting work always check the amount of spreading 5 6 3 ADJUSTING WORKING WIDTH Working width is determined by the shape and the length of the blades fitted on the spreader discs different working widt...

Page 118: ...ve Equipmen described below Protective gloves Safety shoes Work overalls Proceed as follows STEP OPERATION IMAGE V 1 s Release the adjustment lever by unscrewing the handwheel V s Move the drop point...

Page 119: ...500 2150 2400 2800 3200 5 57 Cod MNenA055CER05 Rev 05 05 2018 Agrex S p A AMMONIUM NITRATE 33 5 N Opening Dose kg min Drop Point Blade position Speed km h Border defector position kg ha s With referen...

Page 120: ...s Depending on the specific weight of the fertilizer being spread to ensure uniform spreading both to the right and the left the blades can be adjusted on the spreader disc A blade position correspon...

Page 121: ...s Switch off the tractor s engine and remove the keys from the ignition s Block the vehicle comprising the tractor and the machine to avoid accidental movement when working on the machine s Make sure...

Page 122: ...FUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 Cod MNenA055CER05 Rev 05 05 2018 Agrex S p A 5 60 SOLFONITRATO AMMONICO 33 5 N Apertura Dose kg min Caduta Posizione palette Velocit km h Posizion...

Page 123: ...er OPENING CLOSING controls R L are used to deliver fertilizer to the right and left spreader discs independently This allows three possible types of spreading s R L both open Spreading over 180 s R o...

Page 124: ...STEP OPERATION IMAGE s Hydraulically lower the limiter 5 2 3 HYDRAULIC CONNECTIONS on page 5 11 s Switch off the tractor s engine and remove the 1 keys from the ignition s Block the vehicle comprisin...

Page 125: ...3 HYDRAULIC CONNECTIONS on page 5 11 s Switch off the tractor s engine and remove the keys from the ignition s Block the vehicle comprising the tractor and the machine to avoid accidental movement whe...

Page 126: ...Granular fertilizer Specific weight less than 0 9 kg l 0 7 0 9 Grain size diameter between 1 8 and 4 2 mm Type C fertilizer Prilled type granular mineral fertilizer Specific weigh greater than 0 9 kg...

Page 127: ...vided by the producer of the fertilizer and then provide such type of fertilizer to be used with classification For example If the technical characteristics provided by the fertilizer producer indicat...

Page 128: ...p A 5 66 X X X X 1m 5 6 8 3 SPREADING TEST Distribution test 1 Place the five collecting containers along the working distance see the picture 2 Make 3 passes with the spreader adjusting the machine a...

Page 129: ...8 Agrex S p A ESTIMATION OF THE RESULTS AND ADJUSTMENTNTS 1 Asymmetric spreading s Make sure that all the test collection trays are distributed correctly on the working distance and that the tractor p...

Page 130: ...4 1 ADJUSTING THE POSITION WHERE THE PRODUCT DROPS ONTO THE SPREADER DISCS on page 5 56 s Repeat the spreading test The adjustment of the short vanes position modifies the spreading diagram in the ce...

Page 131: ...epeat the spreading test The adjustment of the short vanes position modifies the spreading diagram in the central part spreading of fertiliser within the first 5 7 meters from the centre while the adj...

Page 132: ...NTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 Cod MNenA055CER05 Rev 05 05 2018 Agrex S p A 5 70 Optimum adjustment So...

Page 133: ...SECTION 6 USING THE MACHINE 1500 2150 2400 2800 3200...

Page 134: ...DER CX 1500 2150 2400 2800 3200 TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 TWIN DISC CENTRIFUGAL FERTIL...

Page 135: ...by authorised training centres in accordance with requirements in force on occupational health and safety and the use of dangerous equipment Once training has been completed operators can use the mac...

Page 136: ...the product labels DANGER Towed loads People and towed loads cannot be transported on the machine Only transport the products to be spread in loose form The heap of the product to be spread must neve...

Page 137: ...fully close the shutter on the metering device 2 s Lower the fertilizer spreader to the loading position 30 cm from the ground Turn off the tractor engine and engage the parking brake so as to avoid...

Page 138: ...sed from the machine Never approach the machine when it is operating Keep away from the machine when it is operat ing and never get off the tractor when the engine is running Keep other people interes...

Page 139: ...r edges generally corresponds to half of the working width A s The area adjacent to the edge of the field is agricultural land consequently a small quantity of product falling over the edges of the fi...

Page 140: ...table for the desired working width 5 2 4 1 DISTRIBUTOR BLADES on page 5 16 3 s Adjust the fertilizer spreader according to the indications given in the SPREADING TABLES 5 6 ADJUSTMENTS on page 5 44 S...

Page 141: ...un and check the quantity of product spread before continuing The quantity distributed depends on travel speed distribution radius fertilizer quality and moisture and how rough the terrain is 9 Travel...

Page 142: ...5 OPERATOR S DRIVING TECHNIQUE DRIVING ON THE FIELD The quality of spreading depends greatly on the operator s driving technique s Near the headlands and during the manoeuvres stop the spreading and...

Page 143: ...ERTI 1500 2150 2400 2800 3200 TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 6 11 Cod MNenA055CER05 Rev 05 05 2018 Agrex S p A 2 3 P5 L 2 L L L L L 2 P1 P2 P4 Q1 1 5 7 L P3 L 2...

Page 144: ...thing and personal protective equipment Use suitable high visibility clothing safety shoes earmuffs protective glasses and half masks with filters when loading and unloading the products to be spread...

Page 145: ...ng and are clean that there are no visible defects in the braking and hydraulic system that the parking brake is completely disengaged that the brakes are working s Always verify that the tractor has...

Page 146: ...5 Rev 05 05 2018 Agrex S p A 6 14 s Before moving the machine check that the required transport equipment is correctly fitted on the machine for example lights warning devices and protective equipment...

Page 147: ...The position of the long blade and the short blade on the right disc must be identical and symmetrical to that on the left disc 5 2 4 1 DISTRIBUTOR BLADES on page 5 16 s Power take off speed is too lo...

Page 148: ...ed index IG to increase the quantity of fertilizer spread in the centre 5 6 4 1 ADJUSTING THE POSITION WHERE THE PRODUCT DROPS ONTO THE SPREADER DISCS on page 5 56 s Incorrect distributor blade adjust...

Page 149: ...d to be checked Carefully check all the parts most subject to wear Worn or damaged parts must be replaced immediately ordering the spare parts from your dealer or the manufacturer Also check that the...

Page 150: ...ndwheel s Check that the wheels are securely fastened to the chassis 4 Rest the machine on the ground s Disconnect the bottom lift bars on the tractor from the bottom hitch points on the fertilizer sp...

Page 151: ...0 2150 2400 2800 3200 TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 6 19 Cod MNenA055CER05 Rev 05 05 2018 Agrex S p A STEP OPERATION 10 s Disconnect the lights 11 Disconnect an...

Page 152: ...ing the machine back in service check the overall condition of the machine this will depend on the condition the machine was left in the last time it was used CAUTION To dispose of the various compone...

Page 153: ...SECTION 7 MAINTENANCE AND PRESERVATION 1500 2150 2400 2800 3200...

Page 154: ...1500 2150 2400 2800 3200 TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 Cod MNenA055CER05 Rev 05 05 2018 A...

Page 155: ...member that maintenance costs are considerably lower than the costs of repairs due to skipped or negligent maintenance Periodical inspections adjustments and lubrication will keep the machine in the b...

Page 156: ...NG AND WASHING Following each use only in accordance with the operating conditions described in this manual before parking the machine the user should clean and wash it Cleaning and washing is an impo...

Page 157: ...n products water and or detergents may generate dangerous chemical reactions that can cause irritation to the skin and the respiratory tracts asphyxia fires or explosions s When using detergents the e...

Page 158: ...a safe distance so as to simplify the subsequent visual inspection if using a high pressure washer wear special PPE s Carry out the visual inspection as explained in APPENDIX B s Keep a safe distance...

Page 159: ...5 2018 Agrex S p A 7 7 CAUTION The machine can only be operated after the successful conclusion of the visual inspection of machine maintenance and reliability CAUTION Failure to carry out the visual...

Page 160: ...CE Routine maintenance operations include the following Daily operations performed by the operator s general inspections s functional tests checking operation of the push button control panel Weekly o...

Page 161: ...erations are described below The specified intervals relate to normal operating conditions therefore if the machine is used for heavy duty work these must be reduced accordingly These instructions are...

Page 162: ...ST s DO NOT TOUCH ANY PART OF THE BODY ESPECIALLY THE EYES OR MUCOUS s WASH THE POINT OF CONTACT UNDER RUNNING WATER s SEEK MEDICAL ADVICE 7 2 1 1 GREASE THE TRANSMISSION CHAIN All the operations must...

Page 163: ...dampers open Before unhitching the machine from the tractor use the controls on the tractor to open the dampers and discharge residual hydraulic pressure CAUTION During maintenance operations always...

Page 164: ...rations or entrapment due to accidental contact with the machine s mechanisms during the operations Keep people and animals away from the danger zone behind and underneath the machine DANGER Danger of...

Page 165: ...200 Cod MNenA055CER05 Rev 05 05 2018 Agrex S p A 7 13 STEP OPERATION IMAGE 1 s Remove the protective guard 2 s Remove the fixing screws of the half coupling 3 s Remove the worn out elastomeric element...

Page 166: ...e ends of the shafts must be perfectly aligned s Absolutely observe the prescribed misalignment values see table exceeding these values will damage the coupling The more exactly the coupling is aligne...

Page 167: ...18 170 219 255 M 16 2 24 14 153 198 232 225 291 341 263 341 399 M 18 2 5 27 14 220 283 330 313 402 469 366 471 649 M 20 2 5 30 17 311 402 471 440 570 667 515 667 781 M 22 2 5 34 17 424 552 648 602 783...

Page 168: ...R SPREADER CX 1500 2150 2400 2800 3200 Maintenance and the cleaning of the machine Machine model Year of manufacture Owner Component Maintenance or cleaning operation Maintainer Workshop Date of execu...

Page 169: ...PPENDIX B TWIN DISC CENTRIFUGAL FERTILIZER SPREADER CX 1500 2150 2400 2800 3200 Maintenance and the cleaning of the machine Sheet Machine model Year of manufacture Owner Component Maintenance or clean...

Page 170: ...R SPREADER CX 1500 2150 2400 2800 3200 Maintenance and the cleaning of the machine Machine model Year of manufacture Owner Component Maintenance or cleaning operation Maintainer Workshop Date of execu...

Page 171: ...R CX 1500 2150 2400 2800 3200 Cod MNenA055CER05 Rev 05 05 2018 Agrex S p A 7 19 Maintenance and the cleaning of the machine Sheet Machine model Year of manufacture Owner Component Maintenance or clean...

Page 172: ...R SPREADER CX 1500 2150 2400 2800 3200 Maintenance and the cleaning of the machine Machine model Year of manufacture Owner Component Maintenance or cleaning operation Maintainer Workshop Date of execu...

Page 173: ...R CX 1500 2150 2400 2800 3200 Cod MNenA055CER05 Rev 05 05 2018 Agrex S p A 7 21 Maintenance and the cleaning of the machine Sheet Machine model Year of manufacture Owner Component Maintenance or clean...

Page 174: ...R SPREADER CX 1500 2150 2400 2800 3200 Maintenance and the cleaning of the machine Machine model Year of manufacture Owner Component Maintenance or cleaning operation Maintainer Workshop Date of execu...

Page 175: ...R CX 1500 2150 2400 2800 3200 Cod MNenA055CER05 Rev 05 05 2018 Agrex S p A 7 23 Maintenance and the cleaning of the machine Sheet Machine model Year of manufacture Owner Component Maintenance or clean...

Page 176: ...COSMO S r l Via Laghi di Avigliana 117 12022 Busca CN ITALY Tel 39 0171 946654 Fax 39 0171 946723 E mail imcosmo cosmosrl com www cosmosrl com CX 1500 2150 2400 2800 3200...

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