background image

403

C211011201

1

Reverse pedal

516

404

C211011213

1

Twist-spring

517

C211015203

1

Upper cover

405

GB/T 95

2

placket pin

518

GB/T 1096

1

Key 10×40

406

C211011205

1

Connecting spindle

519

GB/T 1096

1

Key 14×40

407

C211011206

1

Connecting sheath

520

JB1092

2

O-ring φ34

408

C211011207

1

Switch lever

521

C211015205

1

Plastic cap

409

GB/T 845

2

Self tapping screw ST3×8

522

GB/T 1337

10

Self-locking nut M8

410

C211011215

1

Cam cover

523

C211011701

1

Rotating union casing

411

C211011218

1

Switch support

524

C2110327

2

Hose

412

C211011216

1

Flat spring

525

PC08-01

4

Union 8-1/8"

413

C211011209

1

Cam

526

C211011702

1

Rotating union mandrel

414

C211011211

2

Spring

527

JSM-3T-Z6

2

T-Union 8-8-8

415

C211011208

1

Pedals support

528

C2110152

1

Complete gearbox

416

GB/T 1337

2

Self-locking nut M4

529

C2110117

1

Complete rotating union

417

GB/T95

4

Washer φ4

418

GB/T 973

2

Screw M4X28

601

C2110201

1

Motor MY8024

419

GB/T 894.1

2

Circlip φ12

602

GB/T 1096

1

Key 6 ×20

420

GB/T95

2

Washer φ12

603

C2110141

1

Motor pulley

421

C211011203

1

Pedals shaft

604

GB/T 71

1

Screw M6×10

422

GB/T 1337

1

Self-locking nut M8

605

GB/T 11544

1

Belt A28"

423

GB/T95

1

Washer φ8

606

C2110211

1

Cable (switch to motor)

424

C211011219

1

Spacer

607

C2110212

1

Cable (switch to capacitor)

425

C211011210

1

Cam connecting rod

C2110202110

2

Capacitor  80μF(for 110V 1ph)

426

GB/T 70

1

Screw M8×50

C2110202220

1

Capacitor  60μF(for 220V 1ph)

427

GB/T 41

2

Nut M8

609

C2110213

1

Cable

428

GB/T95

2

Washer φ6

610

C202011217

1

Switch jacket

429

GB/T 70

2

Screw M6×25

611

C2110154

2

Shock absorber washer

430

GB/T 70

2

Screw M6×25

612

C2110154

8

Shock absorber washer

431

GB/T95

2

Washer φ6

613

IEC947-3

1

Reverse switch

432

GB/T 1337

2

Self-locking nut M8

614

C2110154

2

Washer

433

C21101122001

2

5-Way valve casing

615

GB/T95

2

Washer φ8

434

GB/T 41

8

Nut M6

616

GB/T 93

2

Spring washer

435

GB/T95

8

Washer φ6

617

GB/T 70

2

Screw M10×25

436

GB/T 70

8

Screw M6×25

618

GB/T 70

4

Screw M8×25

437

PT08-01

2

T-union 8-8-1/8"

619

GB/T 41 

4

Nut M8

438

PL08-01

1

L-union 8-1/8"

620

C2110110

1

Motor support

439

C2110361

1

Hose (valve to valve)

440

C2110361

1

Hose (tank to valve)

701

C211033001

C211033001A

1

Air gauge and gun body (old)

4 IN 1 Air gauge and gun body (new)

441

C2110361

1

Hose (valve to bead breaker cylinder) 

702

C211033002

1

Air outlet hose

442

C2110361

1

Hose (valve to bead breaker cylinder) 

703

C211033003

1

Air inlet hose

443

C2110361

1

Hose (valve to clamping cylinder)

704

C211033004

1

Open nut

444

C2110361

1

Hose (valve to clamping cylinder)

705

C2110330

C2110330A

1

Completed inflating gun with inlet hose (old)

completed 4 IN 1 Air gauge with inlet hose

(new)

445

QXS-L8

4

Silencer 1/8"

446

PC08-01

4

Union 8-1/8"

801

JSM-3T

1

T-unon 

447

C211011220

1

Complete 5-way valve

802

448

C211011220

1

Complete pedals

803

JSM-L-Z6

1

L-union 8-3/8"

804

501

C211015203

1

Bottom cover

805

502

GB/T 297

2

Roller bearing 30204

806

C2110333

1

Pressure gauge

503

GB/T 10708

1

V-seal

807

200-03-03

1

Filter and pressure lubr.

504

C211015207

1

Gear box pulley

808

C2110161

1

Gauge support

505

GB/T 41 

1

Nut M10

809

GB/T 70.1-2000

2

Bolt M6×20

506

GB/T 1096

1

Key 6×20

810

GB/T 889.2-2000

2

Self locking nut M6

507

C211015206

1

Worm screw

811

GB/T 5783-2000

2

Bolt M10×25

508

GB/T 292

2

Bearing 7010

812

GB/T 93-1987

2

Spring Washer ¢10

509

C211015202

1

Worm gear shaft

813

GB/T 97.4-2002

2

Washer ¢10

510

C211015201

1

Worm gear

814

CU14-38

1

Copper union 1/4"-3/8"

511

C211015208

1

Spacer

815

CU14-14

1

Copper union 1/4"-1/4"

512

C2110328

1

Hose 

816

PC08-14

1

Quick union

513

JB1092

3

O-ring φ60X2.65

817

AL3000-03

1

FRL only (not include gauge and unions) 

608

Summary of Contents for C211 C

Page 1: ...machine such as safety warnings and precautions as sembly operating maintenance and parts lists assembly diagrams Keep your invoice with this manual for fu ture reference Manufacturer shall not be liable for any injury to persons on damage to things caused by fail ure to comply with these regulations and can cancel warranty coverage ...

Page 2: ...ents 4 5 Assembly Procedure 4 6 Pneumatic Link Up 4 7 Electric Link Up 5 Warning Label 6 Operating Instructions 6 1 To Perform Preliminary Operating Texts 6 2 To Break The Tire Bead 6 3 Demounting The Tire From The Wheel 6 4 Mounting The Tire Onto The Wheel Rim 6 5 Inflating The Tire 7 FRL Instruction 8 Routine Maintenance 9 Trouble Shooting Guide 10 Mounting Head s Angle Adjusting 11 Exploded Dra...

Page 3: ...0 Humidity 30 95 Installation altitude NOT exceed 1000m Transport storage temperature 25 55 2 GENERAL SAFETY WARNINGS AND PRECAUTIONS You will need the manual for the information of the machine such as safety warnings and precautions assembly operating maintenance and parts lists assembly diagrams Keep your invoice with this manual for future reference Manufacturer shall not be liable for any inju...

Page 4: ...regularly by qualified technicians 12 USE THE RIGHT PRODUCT FOR THE RIGHT JOB There are certain applications for which this product was designed Do not use this product for a purpose for which it was not intended 13 THE HEIGHT OF THE SOCKET SHOULD BE POSITIONED AT A HEIGHT OF 0 6 1 7m 14 THE PLUG SOCKET SHOULD BE POSITIONED THAT IT CAN BE UNDER THE IMMEDIATE SUPERVISION 3 SPECIFIC PRODUCT WARNINGS...

Page 5: ...re all parts shown on the spare parts List Assembly Diagrams are included If any parts are missing or broken please call the manufacturer or the dealer as soon as possible 4 3 Production Description Fig 2 1 BEAD BREAKER PEDAL 2 JAW CLAMP PEDAL 3 REVERSE PEDAL 4 TURNTABLE 5 JAW 6 MOUNTING HEAD 7 TOOLS SHAFT 8 SWINGING ARM 9 BLOCK SUPPORT 10 COLUMN 11 PRESSURE REGULATOR 12 PADDLE 13 BUFFER 14 BEAD L...

Page 6: ...ed 3 Firmly wrench tightens the column with the four mounting bolt washers and nuts mentioned in step 1 above 4 6 Pneumatic Link Up 1 Push the clamping pedal down completely to ensure that the clamping jaws do not open unexpectedly 2 Connect the air hose to the union on bottom of the vertical column which is as a tanker 3 Connect the inflation gun if it is to be installed to its connector 4 Connec...

Page 7: ...post to its working position your hands could be crushed between the rim and the mounting head CJ006 Bead breaking with the table top slide grippers open can crush the operator s hands During bead breaking NEVER touch walls of the tire with your hands CJ007 Bead breaking must be done with the utmost care and attention When the bead breaker pedal is operated the bead beaker arm moves quickly and po...

Page 8: ...pushing it towards the outside Place the wheel up against the Rubber Buffer Bring the Paddle against the bead about 10mm from the edge of the rim see Fig 5 4 Depress the bead breaker pedal fully to activate the paddle Release pressure on the bead breaker pedal When the blade has reached the end of its travel and or when the tire bead is broken 5 Rotate the tire slightly and repeat the procedure ar...

Page 9: ... there is one it is recommended to perform this step with the inner tube valve stem positioned about 1 to the right of the mounting head 9 With the lever 14 Fig 2 held in position rotate the turntable in a clockwise direction by fully depressing the reverse pedal Continue until the tire is completely separated from the wheel rim 10 Remove the inner tube if there is one and repeat the above steps f...

Page 10: ...ossible Inflate the tire with brief jets of air checking the air pressure frequently Never inflate a tire above and or below the air pressure recommended by the tire manufacturer 2 To inflate the tire attach the air gauge nozzle to the tire valve stem with the locking lever in the UP position Check the condition of the tire and make sure the nozzle is pressed down completely over the threads of th...

Page 11: ...act by the input air pressure instability Lubricator can lubricate the moving parts that are inconvenient to lubricate In all FRL can prolong the tire changer s service life greatly 1 AIR INLET DIRECTION Air inlet is marked 2 SPECIFICATION Applicable fluid Air Max working pressure 1 0MPa Environment temperature Fluid temperature 5 60 Recommended applicable oil 50W hydraulic oil Setting pressure ra...

Page 12: ...st 20 days of use retighten the jaws tightening screws and the screw located on the turntable slides 6 In the event of a loss of power check to see if the belt is tight To do so remove the left side of the cover by unscrewing the six screws Tighten the belt using the adjusting screw located on the motor support FIGURE 9 7 In the event the block support doesn t lock the tools shaft in place or the ...

Page 13: ... unit 11 For cleaning or replacing the bead breaker valve follow steps 8 9 and 10 above Fig 11 Fig 11 9 TROUBLE SHOOTING 1 A Situ Turntable does not rotate B Reas a The power plug S is not inserted or no power from the mains electric supply b The problem with motor c Reverse pedal broken d Belt loosen or broken C Disp a Insert the plug correctly and reset the mains electric supply b Check for loos...

Page 14: ...rectly adjusted or defective b Locking slide screw loose C Disp a Adjust or replace locking slide b Tighten screw 6 A Situ Bead Breaker Pedal and Jaw clamp pedal lock out of position B Reas Return spring of the pedal broken C Disp Replace spring 7 A Situ Bead breaking operation difficult or fail B Reas a The stop bolt incorrectly adjusted b Silencer clogged c Value shaft O ring broken d Cylinder p...

Page 15: ...im size over this range appropriate adjustment to the angle of the mounting head or special mounting head replacement is needed Setting steps 1 Lock the wheel on the turntable 2 Lower the tools shaft 7 Fig2 until the mounting head 6 Fig2 rests next to the wheel rim and on top of the wheel 3 Loosen the screws part 125 127 of the mounting head 4 Adjust the angle of the mounting head by hand as shown...

Page 16: ... 0 1 2 2 3 ...

Page 17: ... 0 1 22 345 6 56 3 51 3 ...

Page 18: ... 0 1 2 2 3 ...

Page 19: ... 0 1 ...

Page 20: ... ...

Page 21: ......

Page 22: ......

Page 23: ......

Page 24: ......

Page 25: ...1 Plastic cover 305 GB T 95 1 Washer φ16 117 C2110131 1 Spring 306 JB1092 1 O ring φ16 118 C2110130 1 Locking plate 307 GB T 95 1 Washer φ16 119 C2110126 1 Horizontal arm 308 JB1092 2 O ring φ180 120 C2110125 1 Hexagonal vertical arm 309 C211010606 1 Bead breaker cylinder lid front 121 C2110124 1 Buffer bush 310 C211010601 1 Bead breaker cylinder rod 122 C211012302 1 Mounting head plastic protecto...

Page 26: ...f locking nut M8 614 C2110154 2 Washer 433 C21101122001 2 5 Way valve casing 615 GB T95 2 Washer φ8 434 GB T 41 8 Nut M6 616 GB T 93 2 Spring washer 435 GB T95 8 Washer φ6 617 GB T 70 2 Screw M10 25 436 GB T 70 8 Screw M6 25 618 GB T 70 4 Screw M8 25 437 PT08 01 2 T union 8 8 1 8 619 GB T 41 4 Nut M8 438 PL08 01 1 L union 8 1 8 620 C2110110 1 Motor support 439 C2110361 1 Hose valve to valve 440 C2...

Page 27: ...01 Fig IT1 5 Fix the tools box and its support frame 08 Fig IT1 with screws and nuts in the pre drilled holes 6 Connect hose 05 Fig IT1 from the body to the fitting 02 Fig IT1 of the manometer 04 Fig IT1 through the holes of the tools box 7 Replace the front panel of the tools box and fasten with its screws 1 General information 1 The IT inflating device is used during bead seating operation and d...

Page 28: ...Make a last check to be certain that tire and rim diameter correspond 4 Check to be certain that rim and beads are sufficiently lubricated If necessary lubricate some more 5 Press the pedal down to the middle position 6 If the bead of the tire is not well seated due to a strong bead lift tire manually until the upper bead seals against the rim then press the pedal all the way down A strong jet of ...

Page 29: ......

Page 30: ...alve to air input 1 IT59 P T 3T 0802 T Union 1 IT17 I2110316 complete 5 way valve 1 IT60 I2110164 Complete IT box 1 IT18 I2110317 Hose 5 way valve to quick exhaust valve 1 Pressure regulator IT19 PC08 01 L union 1 8 1 IT101 I2110101 Inflation pedal support 1 IT20 PC 3T 0803 T union 1 IT102 GB T 1239 6 Spring 1 IT21 C2110327 Solenoid hose 1 IT103 GB T 50 Washer φ8 1 IT22 GB T41 Nut M6 4 IT104 GB T ...

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