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The ice machine compressor must have the proper oil return. Line-set rises, drop, or horizontal runs greater
than the maximum distance allowed will exceed the compressor start-up and pumping design limits, and will
result in poor oil return to the compressor.

Line Set Rise:  35 Ft. Maximum [10.66 meters]
Line Set Drop: 15 Ft. Maximum [4.57 meters]

2. Calculated Line Set Distance: 100 Ft. [30.48 meters]

To prevent the combination of rises, drops and horizontal runs exceeding the compressor start-up and pumping
design limit, the following calculations should be made:

A - (RISE)_ CONDENSER HIGHER THEN EVAP. MAX. 35
B – LINE LENGTH 15’: EXAMPLE

B - LINE LENGTH 35’: EXAMPLE
C - (DROP) CONDENSER LOWER THAN EVAP. 15’: MAX.

A

B

B

C

Maximum Line Set Distance Formula

3. Measured rise x 1.7=Calculated (Rise 35 ft. Max.) [10.66 meters]

4. Measured drop x 6..6=Calculated (Drop 15ft. Max.) [4.57 meters]

5. Measured Horizontal Distance= actual measurement.

6. Total Calculated distance (A+B+C)=Total Calculated Distance (100 ft. Max.) [30.48 meters]

Examples:

a.

Insert measured rise (R) into formula and multiply it by 1.7 to get a calculated rise.

example:

 A condenser located 15 ft. [4.572 meters] above the ice machine has a 25.5 ft. [8.874 meters]

calculated total (15 ft. x 1.7 = 25.5).

Summary of Contents for IRC1030

Page 1: ...oved effective by test Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local Codes THIS DOCUMENT...

Page 2: ...OF EQUIPMENT 11 EQUIPMENT SET UP 11 DISPENSER INSTALLATION 11 PLUMBING CONNECTIONS 12 ELECTRICAL 13 INSTALLATION CHECK POINTS 13 START UP AND CHECK OUT 14 OWNER OPERATOR 15 CLEANING PROCEDURES 15 PREP...

Page 3: ...driver note all errors on both copies and both you and the driver sign and date said notation 2 Inspect all cartons for visible damage Open and inspect as required before the driver leaves and have h...

Page 4: ...on the roof away from other refrigeration equip ment s condenser discharge air flow C Use the mounting holes provided to secure the remote condenser to the roof Seal over heads of bolts or fasteners...

Page 5: ...10 66 meters and 55 feet 16 76 me ters NOTE Pre charged is defined as a vapor holding charge not a portion of the system charge 5 Installation of line kits see drawing Remove the tubing from the cart...

Page 6: ...design limit the following calculations should be made A RISE _ CONDENSER HIGHER THEN EVAP MAX 35 B LINE LENGTH 15 EXAMPLE B LINE LENGTH 35 EXAMPLE C DROP CONDENSER LOWER THAN EVAP 15 MAX A B B C Maxi...

Page 7: ...per equipment opera tion CAUTION If a line set rise is followed by a line set drop a second line set rise cannot be made or If a line set drop is followed by a line set rise a second line set drop can...

Page 8: ...ght hand side panel of cuber B Turn service port on receiver tank to open position releasing refrigerant to the balance of the system C Leak check line set connections at cuber and condenser D Replace...

Page 9: ...R404a HP62 R404a HP62 R404a HP62 Weight oz 170 170 210 210 Weight g 4820 4820 5954 5954 COMPRESSOR Volts 230 230 230 230 Phase 1 1 1 1 Hertz 60 60 60 60 LRA 69 61 82 96 RLA 8 8 12 5 13 0 13 5 CONDENSE...

Page 10: ...HP 62 R404a HP 62 R404a HP 62 R404a HP 62 Weight oz 250 250 320 320 Weight g 7088 7088 9072 9072 COMPRESSOR Volts 230 230 230 230 Phase 1 3 1 3 Hertz 60 60 60 60 LRA 95 6 82 125 90 RLA 23 9 10 20 13...

Page 11: ...REFRIGERANT Type R404a HP62 R404a HP62 R404a HP62 R404a HP62 Weight oz 170 170 210 250 Weight g 4820 4820 4820 4820 COMPRESSOR Volts 220 220 220 220 Phase 1 1 1 1 Hertz 50 50 50 50 LRA 53 58 64 75 9...

Page 12: ...1400 CR2400 CR800E50 CR1200E50 CR1400E50 Volts 230 230 230 230 220 220 220 Phase 1 1 1 1 1 1 1 Hertz 60 60 60 60 50 50 50 Amps 1 0 1 0 1 0 3 6 1 1 1 1 1 1 Output HP 1 6 1 6 1 6 3 4 1 6 1 6 1 6 Max fus...

Page 13: ...product IMPORTANT Never operate your equipment in room temperature below 50_F 10_C or above 100_F 38_C Should the location of your product ever be exposed to freezing temperatures it must be shut down...

Page 14: ...s must be located in supply water lines for cuber and condenser if product is water cooled Water supply to water cooled condenser must include a stand pipe to prevent water hammer 3 Should your local...

Page 15: ...n to the cuber must be installed INSTALLATION CHECK POINTS 1 Has bin and cuber been leveled and sanitized 2 Does electrical and plumbing meet code requirements 3 Check correct operating water level in...

Page 16: ...er fan will operate when the condenser sensor signals the circuit board its tempera ture is 100_F 38_C The water pump will operate when the evapo rator cools to 25_F 3 9_C Depress the manual harvest s...

Page 17: ...ved WARNING When using any chemical rubber gloves and eye protection should be worn PREP CLEANING Use full strength ice machine cleaner on a coarse surface cloth material such as terry cloth and wipe...

Page 18: ...ar consult your distributor or dealer about proper water treatment SANITIZING PROCEDURES NOTE To be performed only after cleaning the ice machine 1 Add 1 4 ounce 7 08 g sodium hypochlorite solution co...

Page 19: ...loat assembly that will control inlet water pressure from 20 120 PSI 3 4 8 16 Bars This will prevent float flutter In low water pressure conditions 20 PSI 1 37 Bars or less the flow washer may have to...

Page 20: ...n Switch 1 2 3 4 In Out Com Stack Bin Switches External Error LED Connection Triac 5 Curtain Switch Must Be Connected To J4 and J5 J6 J7 6 Curtain Switch Must Be Connected To J4 J5 J6 and J7 SINGLE CU...

Page 21: ...xix 166240001...

Page 22: ...as follows 1 Thinner Bridge turn the ice thickness pot adjustment screw CW one full turn Allow two cycles before determining if addi tional adjustments are required 2 Thicker Bridge turn the ice thic...

Page 23: ......

Page 24: ...CORPORATE HEADQUARTERS One Cornelius Place Anoka Minnesota 55303 6234 612 421 6120 800 238 3600 CORNELIUS INC...

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