Cornelius CMP600-30A Service Manual Download Page 11

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630460050SER

WATER LEVEL CONTROL

HOW WATER LEVEL CONTROL WORKS

When water is introduced through the inlet fitting the float rises, the float pushes against a lever that in turn,
forces the poppet assembly against the inlet fitting valve seat that seals the water off. See Figure 1. Before the
water inlet is sealed, the safety switch is operated. In the event of a water failure the float would drop down and
operate the safety switch to shut off the machine.

If water level control will not shut off and seal at level as indicated, be sure inlet pressure does not exceed
recommended factory operating range.

Under ordinary circumstances adjustment should not be necessary providing it was properly adjusted when unit
was installed or relocated. If however, the control becomes inoperative, repair or replace. See Start–up
Adjustment page 3.

PURPOSE OF WATER LEVEL CONTROL

1. To automatically maintain proper water level in the evaporator when the unit is running and making ice.

2. A safety switch is operated in the event of an interruption in water supply. The switch shuts off the electrical

power to the icemaker and its refrigeration system. Switch will reset as soon as cause of water failure has been
corrected and proper water level in icemaker has again been reached.

3. The transparent bowl not only provides a visible check of water level, but also is a good guide to the internal

conditions which exist within the icemaker assembly itself. (See cleaning procedure.)

TO REPLACE WATER LEVEL CONTROL

1. Shut off the water supply. Shut off the main power switch or unplug the ice dispenser from electrical outlet.

2. Remove the flexible tubing from bottom of water level control and drain water from water level control and

evaporator.

3. Remove flexible tubing at bottom of water level bowl connected to the overflow.

4. Hold water inlet fitting with proper tool to prevent it from rotating when disconnecting the water inlet.

5. Remove wing nut holding water control to its mounting bracket. Control can be removed by lifting straight up.

TO REPLACE WATER LEVEL SAFETY SWITCH

1. Shut off main power switch or unplug the ice dispenser from electrical outlet.

2. Unplug Molex connector connecting switch to electrical box.

3. Remove the 2 screws anchoring the water level safety switch to the bottom of the water level control mounting

bracket.

ICE LEVEL CONTROL

The ice level control assembly is secured to the top of the ice storage container cover. The cover is secured to
the storage container with four screws. The level control switch is operated by a plate assembly located beneath
the diaphragm. When the plate assembly is down due to lack of ice in storage container, electrical impulse is
sent to compressor, starting the ice making cycle. As ice level increases in storage container, the plate
assembly is pushed up. When storage container is full, it deactivate the switch, stopping the compressor and ice
making cycle. The operating positions of the switch is fixed, no adjustments are necessary. If switch
replacement becomes necessary, simply disconnect cable at connector, remove wires from switch.

Summary of Contents for CMP600-30A

Page 1: ...AKER DISPENSER PRINTED IN U S A IMI CORNELIUS INC 2004 Part No 630460050SER March 3 2004 Revision A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installi...

Page 2: ...GERATION SYSTEM ADJUSTMENTS 9 EXPANSION VALVE 9 ADJUSTMENT AND TROUBLESHOOTING 9 TEMPERATURE PRESSURE CHARTS 10 CONDENSER MODULATING VALVE WATER COOLED ONLY 10 CONDENSER MODULATING VALVE REMOVAL 11 GE...

Page 3: ...S FIGURE 1 WATER RESERVOIR 4 FIGURE 2 SCHEMATIC DIAGRAM 5 FIGURE 3 AUGER ASSEMBLY 7 FIGURE 4 ADJUSTMENT SCREW 10 FIGURE 5 OUTPUT SHAFT 12 FIGURE 6 SHAFT SEAL REPLACEMENT 13 FIGURE 7 EXTRUDING HEAD 13...

Page 4: ...s Learn how to operate the machine and how to use the controls properly Do not let anyone operate the machine without instructions Keep your machine in proper working condition Unauthorized modificati...

Page 5: ...2 630460050SER THIS PAGE LEFT BLANK INTENTIONALLY...

Page 6: ...or must be installed C Water Cooled Condensers a Inlet to modulating valve uses 3 8 FPT Use separate 3 8 or larger water line b Outlet is 3 8 FPT D Filters Filter Conditioners are recommended on suppl...

Page 7: ...ne while unit is in operation See Figure 1 Low Water Safety Control Adjust magnet by bending magnet arm as shown in figure 1 to shut down unit if the water level drops below the line on the side of th...

Page 8: ...5 630460050SER FIGURE 2 SCHEMATIC DIAGRAM...

Page 9: ...leaned inside areas of storage bin liner door frame door as well as exposed surfaces of the evaporator assembly and bin shutoff assembly with sanitizing solution and allow to air dry MAINTENANCE PREVE...

Page 10: ...gs and aged tubes Replace if tubes are stained or brittle 3 Check for signs of condensation Clean where necessary and replace insulation properly 4 Check safety circuits for proper operation 5 Check r...

Page 11: ...ee cleaning procedure TO REPLACE WATER LEVEL CONTROL 1 Shut off the water supply Shut off the main power switch or unplug the ice dispenser from electrical outlet 2 Remove the flexible tubing from bot...

Page 12: ...expansion valve you must 1 Be sure you have adequate water flowing into the evaporator a clean and properly ventilated condenser and the system is properly charged and free of any restrictions Also b...

Page 13: ...ater through the valve is increased as the high side pressure rises and decreases as high side pressure lowers FIGURE 4 ADJUSTMENT SCREW To calibrate the amount of water flow with the refrigeration sy...

Page 14: ...letes the circuit to the start winding The motor reaches a predetermined speed and the relay drops out disconnecting the start winding The run winding remains in the circuit as long as current is appl...

Page 15: ...circuit 2 Low voltage check supply 3 Problems in the gear motor electrical circuit See Figure 5 THE GEARMOTOR STARTS BUTS TRIPS REPEATEDLY ON THE OVERLOAD PROTECTOR 1 Voltage high or low voltage can c...

Page 16: ...gear motor output shaft embossed side down and push down until shaft seal seat rests flush on top of gear motor 2 Place rubber coated ceramic seal important ceramic face up over output shaft and push...

Page 17: ...NOTE If auger turns with nut remove cover on top of gear motor stator and hold rotor while loosening nut 9 Reconnect power to icemaker TROUBLESHOOTING COMPRESSOR Basically the compressor problems can...

Page 18: ...CK See Figure 10 The resistance readings on the windings will be between 0 25 and 10 00 ohms a meter capable of these low readings must be used 5 Check between C R Replace compressor if there is no co...

Page 19: ...afety and control system shut off devices are 1 Low water shut off reed switch located in icemaker float assembly Automatic reset type 2 Gear motor thermal overload manual reset type red button on mot...

Page 20: ...s See manual for correct reading and conditions Check water level for proper adjust ment and restrictions See Manual Check evaporator assembly for worn parts bearings scored evap orator and bad expans...

Page 21: ...uck open Replace valve Condenser dirty or restricted Condenser fan not running Too much refrigerant in system Non condensibles in system Check electrical circuit to fan motor Check fan motor Evacuate...

Page 22: ...RIO DE JANEIRO BRAZIL D 55 21 591 7150 D FAX 55 21 593 1829 ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 951...

Page 23: ...One Cornelius Place Anoka Minnesota 55303 6234 Telephone 800 238 3600 Facsimile 800 535 4231 Corporate Headquarters IMI CORNELIUS INC 20 630460050SER...

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