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IONIZER USER MANUAL

5

2

Ionization and Application

A. Ionization Theory

B . Cleanroom Contamination Application

C. ESD Control Application

Ionization solution has been used many years in electronic industry. 
Electrical ionization technology is most common design for many 
applications. Some ionizers designed for ESD application and some of 
them are contamination control in high technology manufacturing 
environment. Both are different purpose and may not work in both 
applications. Follows are the brief summary of differernces and user 
guide for each applications. 

Electric field is one of strong force to attract particles on wafer, glass panel, 
printed circuit board and other insulator materials. To minimize this force, 
room ionization is the best solution in high technology and other cleanroom 
environment. 

Pulsed DC ionization technology is the well known solution over many years 
to minimized air borne particle attraction in cleanroom environment. Using 
with laminar flow, generated ions can move long distance and wide coverage 
areas. This will significantly reduce the force between particles and sensitive 
devices such as wafer, flat panel display and medical items. In results, room 
ionization improves product yields and less losses. 

Voltage (or Potential) difference is the reason why ESD event occurs and lead 
to device damage. Ionizer makes this voltage difference to the same or 
minimize the level between objects to avoid ESD damage or make it happen 
at the safe level. 

Steady-State DC ionizer is provide high ion current to objects and maintain 
low peak (or offset) voltage on it. This makes minimize ESD risk in production 
and suitable for CDM ESD control in control program. 

Summary of Contents for AirStat 2100

Page 1: ...IONIZER U S E R MANUAL Model 2100 AirStat Digital Pulsed DC Bar Ionizer Version 1 1...

Page 2: ......

Page 3: ...AirStat Digital Pulsed DC Bar Ionizer IONIZER U S E R MANUAL Model 2100 Version 1 1...

Page 4: ...d Industrial Application 3 Application Guide A Basic ESD Control B Ionization for CDM CBE Control 4 Cautions and Personal Safety A Cautions B Personal Safety 5 Technical Specification 6 Drawings 7 Set...

Page 5: ...Program Development and Product Qualification Testing per ANSI ESD Standards Core Insight Inc is a leading company for ESD and contamination control in the fields of semiconductors flat panel display...

Page 6: ...best solution in high technology and other cleanroom environment Pulsed DC ionization technology is the well known solution over many years to minimized air borne particle attraction in cleanroom env...

Page 7: ...1 and other documents such as ANSI ESD SP3 3 ANSI ESD SP3 4 and ANSI ESD SP3 5 For more detail information about ionizer solution and technical support needed please feel free to contact our sales rep...

Page 8: ...ent CBE like ESD issues are increasing due to device complexity and stored large amount of charge on printed circuit board Strategic guidance has been proposed by the EOS ESD Association Lowering devi...

Page 9: ...is a possibility that small spark produced by poorly maintained ionizers could cause detonation Do not clean emiter point while the system is powered This may result of additional contamination issue...

Page 10: ...le Crystal Silicon Titanium 3 Digit LED Display 2 Color LED Output Voltage and On Time Adjustment for each polarity by Remote Controller Visual Audio alarm operates for power failure and cleaning cycl...

Page 11: ...ipment mini envi ronments laminar flow hoods and workstations without laminar flow disruption Model 2100 digital bar ionizer using pulsed DC technology and double dense of ion generation at the same v...

Page 12: ...Yellow at CL and high voltage power failure Red at HV for alarm status Emitter Nozzle Nozzles are replaceable RJ 45 Terminal Connect to DC power adapter Model 5120D Daisy chained connection is possib...

Page 13: ...tion Do not use cross cable or other combination could result of failure or damage to the ionizer The maximum daisy chained cable length are 5 meters from the first bar with CAT 5 or better Communicat...

Page 14: ...Connect the pulsed DC bar ionizer and adapter at determined location then the system will turning on by Model 5120D plugging a properly grounded AC power receptacle When pulsed DC bar ionizers are pow...

Page 15: ...ut parameters can be set differently to satisfy different operating environments or needs within the area Following sections described functions and features of pulsed DC bar ionizer on LED display Us...

Page 16: ...parameter modes and save value Press NEXT to move next parameter mode Press UP to increase selected parameter value Press DOWN to decrease selected parameter value User selectable value input from 0 t...

Page 17: ...m Press FUN to store this set value 4 Output Voltage Adjustment Press FUN and NEXT 4 times Po V will display 4 5 kV is factory default set value Press UP Down or type numeric value up to 7 0 kV maximu...

Page 18: ...voltage alarm activated green LED will turn on at top right corner and red LED will blink with audio alarm at the alarm status as below Press FUN and NEXT 8 times NH A will display and immediately cha...

Page 19: ...display Non is factory default set as disable mode Press UP DOWN to adjust set from non to InV mode for syncronize pulse timing for same polarity operation Press FUN to store 8 ID Set and Change If us...

Page 20: ...UAL 19 Emitter point maintenance ensures continued performance of pulsed DC bar ionizer Dirt of erosion to emitter points can be caused by a number of environmental factors including airborne molecula...

Page 21: ...limited servicing evaluating repairing or replacement any unit returned from customers that has not been subjected to misuse neglect lack of routine maintenance repair alteration or accident In no eve...

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Page 24: ...MANUAL MODEL 2100 AirStat Digital Pulsed DC Bar Ionizer Suite 503 186 Galmachi ro Jungwon gu Seongnam si Gyeonggi do 13230 KOREA Tel 82 31 750 9200 Fax 82 31 750 9205 sales coreinsight co kr www corei...

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