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Cooper safety CEAG EURO US.1, Mounting And Operating Instructions

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Cooper safety CEAG EURO US.1 Mounting And Operating Instructions Download Page 42

Mounting and Operating Manual

Central Battery System EURO ZB.1

42

CEAG Notlichtsysteme GmbH

11.7 

Mounting and Con-

nection of Internal 

Modules 

Mounting and Connection of a Temperature Sensor
Mounting and Connection of Internal Modules

All modules for the EURO ZB.1 control 
cabinet (EURO US.1) are mounted on a 
subrack (BGT). 
Plug-in bases are provided onto which 
the modules are mounted; locking pins 
make sure the modules are held in their 
correct position (see Fig. 28, Item 4). 
Moreover, mains or battery power is 
supplied to the modules via these plug-in 
sockets .

For ease of mounting/removal connec-
tions to these modules are via pluggable 
screw terminal blocks which can be 
plugged into or removed from the front 
of the modules. External incoming and 
outgoing leads are connected via these 
pluggable screw terminal blocks on the 
module (cf. Figure 27 or Figure 3, Items 
6 and 7).

Notes:

  The circuit numbers and 

indicated switching outputs of the 
SKUs shown on the indicating 
display of the ST 20 E control unit 
correspond to the selection of the 
slots of the subracks. 

  In order that replaced SKUs 

function properly within the con-
trol system they have to be identi-
fied, activated and parameterized 
by means of the control software 
(circuit and luminaire setup).

Attention:
Only one temperature sensor 
must be connected to the system. 

For emergency lighting systems with 
central battery a temperature sensor (for 
battery bank temperature monitoring) is 
prescribed for the EURO ZB.1 central 
battery system.

Connection to the Battery Control Modu-
le is in the control cabinet via terminals 
„F+“ and „F-“ on charger unit LT.1 2.5 A 
(white arrow in Fig. 27/bottom, not with 
compact plant systems).

  Lay the temperature monitoring lead 

between battery bank and control 
cabinet EURO ZB.1 and connect 
it within the control cabinet on the 
Battery Control Module (Fig. 27).

Attention!
SKU modules must never be 
plugged in or removed in „On“ 
switching state! Deactivate an 
SKU module via the ST 20 E 
control unit before removing or 
mounting it for testing, inspec-
tion or other purposes.
For removal or retrofitting 
work the control system must 
be blocked to prevent active 
circuits from being switched 
on when plugging in an SKU 
module.

Fig. 27:  Position of the terminal block 
for connection PE terminals of final 
circuits in a EURO ZB.1 control cabinet

11.6 

Connection of a  

Temperature Sensor 

Item 1: Pluggable terminal block with 
module connections (fitted)

Item 2: Bottom fixing means (fastening 
screw) for the SKU module

Item 3: BGT 2 subrack with 8 slots for 
max. 8 modules

Item 4 : Cover for terminals (L, N, + 
and – and further plug-in base connec-
tions) of subrack BGT 2

Fig. 28:  BGT 1 (subrack accommodating 
modules) and BGT 2 (with 8 free slots)

ST20 ZB96 kpl

22 32

21

12

11

31

Betrieb

Storung

Netzausfall

Batterie-

Operation

Failure

Mains Failure

betrieb

Battery

Operation

CEAG

Sicherheitstechnik

ZB 96 Version 0.21

Menu

A

G

E

S4 GND

S2

S1 S3 UH

Drucker/Printer

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

DC-DC

+

-

+

-

2

1

IN

24VDC

OUT

24V extern

24V intern

6V intern

DC-DC Wandler.2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

+ -

24V In

+ -

CCB

+ -

I

+ -

F

11 12 21

31 32 + -

22

BST

Ein/On
Starkladung / Boost-Charge

Ladestorung / Charge-Failure

Service

ISO-Fehler / ISO-Failure

ISO-Test -

ISO-Test +

BCM

Battery Control Module

+

-

+

-

CM 1.7A DC

Charger Module

Ein/On

CCB

S2

S1

+

-

+

-

CM 1.7A DC

Charger Module

Ein/On

CCB

S2

S1

E

E

G G

G

A

A

A

E

ST20 ZB96 kpl

22 32

21

12

11

31

Betrieb

Storung

Netzausfall

Batterie-

Operation

Failure

Mains Failure

betrieb

Battery

Operation

CEAG

Sicherheitstechnik

ZB 96 Version 0.21

Menu

A

G

E

S4 GND

S2

S1 S3 UH

Drucker/Printer

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

DC-DC

+

-

+

-

2

1

IN

24VDC

OUT

24V extern

24V intern

6V intern

DC-DC Wandler.2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

SKU CG 2x3A

Service

Storung/Failure

Ein/On

Netz

Mains

5AT

Netz

Mains

5AT

Batt.
5AT

+

Batt.
5AT

+

Batt.
5AT

-

Batt.
5AT

-

U1 01 U2 02

SKU

1

2

1

2

Storung/Failure

Ein/On

1

2

+ -

24V In

+ -

CCB

+ -

I

+ -

F

11 12 21

31 32 + -

22

BST

Ein/On
Starkladung / Boost-Charge

Ladestorung / Charge-Failure

Service

ISO-Fehler / ISO-Failure

ISO-Test -

ISO-Test +

BCM

Battery Control Module

+

-

+

-

CM 1.7A DC

Charger Module

Ein/On

CCB

S2

S1

+

-

+

-

CM 1.7A DC

Charger Module

Ein/On

CCB

S2

S1

E

E

G G

G

A

A

A

E

4

1

2

3

Summary of Contents for CEAG EURO US.1

Page 1: ...Mounting and Operating Instructions EURO ZB 1 EURO US 1 Target group part 1 Qualified electrician acc to DIN VDE 0105 part 1 Target group part 2 Electrical instructed persons ...

Page 2: ... 13 Function of the DLS Switching Module 29 5 14 Functions of the SDS 8 Switching Module 30 6 Block diagram 31 6 1 Installation Example EURO ZB 1 32 6 2 Installation Example EURO US 1 33 7 Important Notes on Safety at Work and Safe Operation of the Emergency Lighting System EURO ZB 1 34 8 Intended Use 35 9 Transport Storage and Disposal 36 10 Mounting 37 10 1 Mounting the Control Cabinet 38 11 Ins...

Page 3: ...g the ST 20 E Control Unit 57 16 The Setting of the Tripple Charge Voltage at the Batterie Control Modul BCM 58 17 Monitoring of the Final Circuit 59 18 Programming the Circuit Monitoring Function 60 19 Programming the Final Circuit Switching Variants 61 20 Programming Final Circuits to Switched Maintained Light 62 21 Programming Final Circuits to Selective Em Lighting Changeover SDS 8 63 22 Progr...

Page 4: ...attention to dangerous situations that may result in life threatening personal injuries or most serious damage that consequentially may endanger persons or the environment Moreover when using this mounting and operating manual observe the following Warning The figures and elementary diagrams in this mounting and operating manual sometimes serve the sole purpose of provi ding elucidation on the sub...

Page 5: ...supply being interrupted when functional or operating dura tion testing has been activated manually or automatically as a result of switching checks eg initiated by DLS modules All settings are saved to a non volatile memory so that they are not lost in case the entire power supply 230 V mains and battery backup is down Low maintenance batteries are used to power the emergency lighting system in t...

Page 6: ...provide for charging means for the connected batte ry emergency supply the battery and mains power supply is effected via the EURO ZB 1 system What is included in this manual also applies analogously to the EURO US 1 configurations listed under 3 Technical Data For emergency power supply CEAG battery cabinets or racks are employ ed The storage capacity of the battery banks to be connected battery ...

Page 7: ...for general lighting purposes fails When using conventional CEAG 3 phase detectors in distribution boards signallingis effected via a 24 V current loop connections S3 S4 on the ST 20 E control unit Depending on its settings the ST 20 E control unit will then control the emer gency lighting circuits and signals are transmitted to a higher ranking annunciator F3 module or CG con troller or to a buil...

Page 8: ...U CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt...

Page 9: ...1 Betrieb Storung Netzausfall Batterie Operation Failure Mains Failure betrieb Battery Operation CEAG Sicherheitstechnik ZB 96 Version 0 21 Menu A G E S4 GND S2 S1 S3 UH Drucker Printer SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5A...

Page 10: ...ing automation purposes 6 LC backlit display 4 lines 20 cha racters each 7 Menu button The menu button serves for central battery system programming Pres sing the button causes menu items to be shown on the display which can be selected via the UP and DOWN buttons 8 UP DOWN buttons These buttons serve programming or status inquiry selection purposes 9 E G A bus connections Up to 256 devices can be...

Page 11: ...ns 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Stor...

Page 12: ...Failure Ein On 1 2 SKU 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT B...

Page 13: ...s 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Fai...

Page 14: ...p bottom possible yes yes yes no Conductor size 2 Battery and mains lead up to 35 mm2 35 mm2 Outgoing distributor up to Final circuits up to 2 5 mm2 2 5 mm2 Control unit ST 20 E up to 2 5 mm2 conductor size Battery and mains power supply via outgoing distributor in a EURO ZB 1 control cabinet 1 One DC DC 2 converter can supply operating voltage to a max of 26 modules for more than 26 modules an ad...

Page 15: ...mains power supply via outgoing distributors in a EURO ZB 1 control cabinet The technical data apply to a nominal temperature of 20 C 2 Conductor sizes of the connecting leads must be selected to suit the type of mains power supply and requirements of the consumer circuits in line with the applicable regulations and standards ruling at the operating location of the plant 4 E30 means fire protectio...

Page 16: ...ight depends on type varies 2 CEAG compact battery cabinets Capacity range 5 5 to 89 4 Ah Rated voltage 216 V DC Dimensions depends on type vary 2 Weight depends on type varies 2 CEAG Batteriegestelle Capacity range 23 3 to 354 Ah 1 Rated voltage 216 V DC Dimensions depends on type vary 3 Weight depends on type varies 3 Battery operating temperature The optimum operating temperature is 20 C Niedri...

Page 17: ...corded at least every 6 months 1 Voltage of individual battery blocks with charger being switched off 2 Floating operation voltage of the individual battery blocks 3 Floating operation voltage of the battery system Annual checks 1 Semi annual inspections must be repeated 2 All connections must be checked for cleanliness continuity and resistance 3 All connections must be retightened as recommended...

Page 18: ...free signals can be relayed with terminals 11 12 21 22 31 32 The contact 11 12 is closed in the event of fault The contact 21 22 is closed in the event of an insulation failure The contact 31 32 is closed during boost charging Temperature sensor An external temperature sensor must be connected to terminals F and F The temperature sensor must be connected using a screened 2 core cable A conductor s...

Page 19: ...LED lights up if an external 24 V DC voltage is applied to the 24VDC OUT terminals LED 24 V intern This LED lights up if the internal 24 V DC voltage is applied to the EURO ZB 1 system LED 6 V intern LED lights up if the internal 6 V supply voltage is applied Control elements The button Service PIN is located in the bore 5 3 1 AC Module This optional unit supplies the central battery system with a...

Page 20: ...cklit Local switch operation of a combined general emergency ligh ting system can be provided by means of DLS and TLS modules Configuration On the unit s front side via keyboard and LC display Various user defined adjustments can be made with the aid of menu based para meterization capabilities Communication and control Printer interface DB 25 Centronics Storage Internal via a non volatile memory ...

Page 21: ...g of the system Basic programming is carried out in the Factory Indicating elements LED ON This LED lights up if voltage is applied to the outgoing terminals LED Failure This LED lights up if current measured derivates from preset value by x Additional features Changing over individual circuits Separate fuse protection for mains and battery operation In case of one pole ground leakage during AC op...

Page 22: ...d to the outgoing terminals LED Failure This LED lights up if current measured derivates from preset value by x Additional features Separate fuse protection for mains and battery operation In case of one pole ground leakage during AC operation DC operation may continue without problems Fuses are easily accessible Continuous current 6 A Making current 180 A ms Typical changeover time AC DC 200 ms M...

Page 23: ...ed for basic programming of the system Basic programming is carried out in the Factory Indicating elements LED ON This LED lights up if voltage is applied to the outgoing terminals LED Failure This LED lights up if current measured derivates from preset value by x Additional features Individual monitoring of a maximum of 20 luminaires Fuses are easily accessible Continuous current per circuit 1 A ...

Page 24: ...5 x 155 Max inrush peak current 60 A 1ms Module width 1 TE Max conductor size 2 5 mm2 Typical changeover time 200 ms Reference number 400 71 346 610 Attention The information given in the table is for guidance only Always observe the operating instructions accompanying the units Notes Further info on the current supply program and background information on the EURO ZB 1 safety lighting system are ...

Page 25: ...nted after the relevant menu item has been selected Such a selection may include the event type and the period which is to be printed out For printing periods selections include last x incidents last x days and last x months Protocol printing FT BT Mains failure Blocking Replacing printing paper rolls or ink ribbon Attention For replacement of the printing paper rolls or ink ribbon the event print...

Page 26: ...rcentage deviation Printer standby Log printout Function test BT Log printout Mains failure Log printout Blocking Function test BT Last incidents Function test BT Last days Function test BT Last months Function test BT Date entry Function test BT Last XX incidents Function test BT Last XX days Function test BT Last XX months Day Month Year ___ _____ _____ Mains failure Last incidents Mains failure...

Page 27: ...ut channels for the remote monitoring of the central battery system A functional test can be initiated via the input chan nel FT and a continuous operation test battery test can be initiated via the input channel BT Eight LEDs indicate the sta te of the system 11 12 21 22 31 32 41 42 51 52 Deep discharging protection ON Emergency lighting fault ON Charging fault ON Battery operation ON Mains opera...

Page 28: ...f the final circuits during mains and battery opera tion Via the TLSs input channels up to eight button circuits can be queried Via an inverter arranged in the module the illu minated buttons are powered in mains as well as battery operation The number of buttons that can be connected has been indicated in the table below A maximum of one input channel of the TLS can be assigned to each final circ...

Page 29: ...tored supply volta ge is applied LED Störung Failure lights up if a fault is detected in the module Item 4 Fixing element fastening screw for the module Modules 5 13 Functions of Permanent Light Switch Checking DLS Description This electronic monitoring module serves for light switch checking purposes During mains operation luminaires of the general and safety lighting systems are switched in line...

Page 30: ... of the general power supply system shall be supervised such that if one of the distributors fails only the emergency light in the zone of this distributor is switched on For this purpose a phase mo nitor must be installed in each of the distributors The phase monitors and the SDS 8 module are connected with each other via a 2 wire 24 V loop If dis tributor 1 fails the 24 V current loop to the SDS...

Page 31: ...Mounting and Operating Manual Central Battery System EURO ZB 1 31 CEAG Notlichtsysteme GmbH 6 Block diagram ...

Page 32: ... Uberw L1 Erde 1 2 3 4 R 2 1 Q1 Max 80A 4 3 6 5 F1 F1 F2 F2 SK1 SK 2 F1 L F2 L SK 1 SK 2 SKU U101 U202 24V 24V Daten Daten B B L N U1A01A U1B 01B 24V 24V Daten Daten B B L N F1 F2 F3 F4 F5 F6 F7 F8 SK1A SK1B SK2A SK2B SKU U2A 02A U2B02B U1A01A U1B 01B 24V 24V Daten Daten B B L N F1 F2 F3 F4 F5 F6 F7 F8 SK1A SK1B SK2A SK2B SKU U2A 02A U2B02B F1 F1 F2 F2 SK1 SK 2 F1 L F2 L SK 1 SK 2 SKU U101 U202 24...

Page 33: ...tlichtsysteme GmbH 6 2 Installation Example Euro US 1 General lighting Loop open Maintained light Loop closed Non maintained light Circuit on Maintained light Circuit on switched Non maintained light via SDS 8 Mains feed in Battery feed in External phase monitor E Euro US 1 ...

Page 34: ...ng of this work is the duty of the safety lighting system owner The following is to be laid down in writing and the relevant documents must always be available Type and scope of work Documentation of the work results Responsibility and authorization regarding work to be performed Who is allowed to perform a cer tain task Who has to monitor the work performed Duty to alert eg in case of faults or f...

Page 35: ...tion and operating data listed in Chapter 3 Technical Data und in CEAG catalog Safety Lumin aires and Safety Lighting Systems Malfunctions that may impede the functioning or safety of the plant must at once be reported to the respective level of the plant management and have to be eliminated without delay The working and safety rules and regula tions are to be observed as laid down in this mountin...

Page 36: ...carrying capability for load transport packing and transportation means and that the transport routes are sui ted for the transportation means used with respect to gradient and surface characteristics eg non skid texture eveness and other obstacles Only use handling means eg hoisting cars forklift trucks etc lifting tackle spreader beams chains ropes etc and securing elements wedges squared timber...

Page 37: ...acteristics of customer specific designs are described in project documents to be ordered sepa rately Warning Work on the general supply network and laying of power signalling and control lines cabling as well as connec tion of the battery power supply must only be carried out by skilled electrical per sonnel Take all measures required to warrant safety at the workplace Aside from adhering to gene...

Page 38: ...o short term transport or storage during mounting Carry out preparatory work at the place where the system is to be mounted The mounting location must be plane and level Bores are provided in the baseplate for ground attachment or bolting down on a pedestal or base Disconnect all connecting lines and leads mains and battery power supply and safeguard them against accidental reclosing eg remove all...

Page 39: ... nals Fig 22 accessible 1 Substations EURO US 1 are energized via the power supply of the pertinent EURO ZB 1 system see outgoing distri butor in Fig 20 Item 3 and outgoing lines in Fig 22 Item 4 An outgoing distributor reference No 400 71 347 160 can be employed for three 1 phase power supply systems Notes Only carry out the connecting work described here Switching on and testing the power supply...

Page 40: ...inal block where the connecting lines for battery supply and a temperatur sensor F F are hooked up see Fig 24 The PE connection serves to safeguard against current carrying parts of the battery cabinet see Installation Instructions for Batte ry Cabinets and Battery Racks The supply of battery racks and battery cabinets does not include the connecting lines to the end poles of the interconnected co...

Page 41: ...EURO ZB 1 system see outgoing distri butor in Fig 25 Item 2 and outgoing lines in Fig 26 Item 5 An outgoing distributor reference No 400 71 347 161 can be employed for a battery power supply system The middle terminal and pertinent fuse remain unused Notes Only carry out the connecting work described here Switching on and testing the power supply systems is described in Chapter 12 Commissioning an...

Page 42: ... Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Bat...

Page 43: ...ne must be laid between control cabinet EURO ZB 1 or EURO US 1 and the distributor for the mains supply of the circuits monitored Figure 31 shows the schematic circuit diagram of a DLS module The terminal assignment can be seen in figure 30 Leads having a conductor size of up to 2 5 mm2 may be connected to the terminals Fig 29 DLS module Fig 30 Terminal assignment on DLS module top bottom Connecti...

Page 44: ...l cabinet EURO ZB 1 or EURO US 1 and the distribu tor for the mainsr supply of the circuits monitored Figure 33 shows the schematic circuit diagram of an SDS module The terminal assignment can be seen in figure 32 Leads having a conductor size of up to 2 5 mm2 may be connected to the terminals Fig 32 SDS module with terminal assignment on module top bottom Connection of an SDS Module 11 9 Connecti...

Page 45: ...ional ly integrated into the EURO ZB 1 the ge neral lighting and the emergency lighting systems may be switched on by means of external switches within an adjustable time frame 1 to 15 minutes Fig 34 TLS module with terminal as signment on module top bottom Connection of a TLS Module No of switches per TLS input Mom contact switch Number 1 mA m c switch 50 pcs 0 8 mA m c switch 62 pcs 0 4 mA m c s...

Page 46: ...of slide on built in type for mounting in a control cabinet subdistributor They are fixed to a 35 mm carrier rail according to DIN EN 50 022 Mount the device onto the carrier rail at the desired location Carefully snap the device in place Connecting leads are wired to the screw terminals on the device see Fig 36 and single line diagrams be low Fig 36 CEAG 3 phase monitor Mounting and Connection of...

Page 47: ... Attention Do not use an external 24 V volta ge supply Note Observe national rules and regulations governing the indica ting and signalling behavior when using a remote switch or a remote indicator for emergency lighting systems Observe the instructions in the Technical Documentation as provided by the manufacturer of the CEAG F3 remote indicator Fig 40 Single line diagram of a re mote switch as 2...

Page 48: ...e guide lines and standards of electrical engineering eg DIN VDE 0100 standards series In addition please observe all national guidelines and provisions ruling in the country where the plant is erected and operated Attention Never switch the mains or battery supply on or off under load In both cases the system must have been blocked first via the ST 20 E control unit or a remote switch The control...

Page 49: ...ould never take place under load ie when final circuits are switched on If the power supply to the general lighting system or the mains supply of the emer gency lighting system fails or is switched off the emergency lighting system control will reverse to battery supply In this case a voltage of 216 V DC is applied so take care Danger Never disconnect or connect lines under load to the battery ban...

Page 50: ... protective conduc tor PE and neutral conductor N If circuits contain electronic components phase and neutral conductors must be connected with each other during measu rements Measuring voltage max 500V DC Measuring current 1 mA Only use measuring testing devices meeting requirements specified in DIN VDE 0413 Disconnect connection lines for mains and battery supply Bridge connections L and N of th...

Page 51: ...y systems For this purpose the control system of the EURO ZB 1 control cabinet and EURO US 1 subsystems if any must be blocked Proceed as outlined under Section 12 2 Disconnecting Switching on a EURO ZB 1 Control Cabinet or EURO US 1 Open the load break switch for the mains and battery supply On the EURO ZB 1 control cabinet and EURO US 1 subsystems if any check whether all fuses in the load break...

Page 52: ...poses For mounting work the control system must be blocked to pre vent active circuits from being switched on when plugging in an SKU module Figure 44 shows a SKU 2 x 3 A These SKU bus modules combine two circuit changeover units into a single device As regards look and location of the indicating and control elements refer to Chapter 14 Control These modules are also available with a single circui...

Page 53: ...EURO US 1 if any has been blocked This is done via the menu item Block enable Unit in menu 25 Blocking Acknowledgment of the control software Take precautionary measures to secu re this system state against unautho rized changes Switch on the battery supply of the EURO ZB 1 control cabinet and its EURO US 1 substations via the load break switches Operate the controls via menu item Enable unit Item...

Page 54: ...f the modules in the control cabinet ST 20 E DC DC converters charger unit installed SKUs remote indicating units or CG controller F3 module or via a building automation system GLT Setting up the system and making chan ges to parameterization may be done directly on the control unit in the EURO ZB 1 control cabinet or EURO US 1 or via E G A BUS and CG Vision using a commercially available PC with ...

Page 55: ...nterrupt the power supply to final circuits ST 20 E Control unit The control unit functions Fig 47 Item 1 and Fig 50 are described in detail on the following pages Fig 48 BCM CM 1 7 A and CM 3 4 A 1 2 3 4 7 5 5 6 6 7 BCM Charge Control Bus CCB CM 1 7 A CM 3 4 A BCM This module fig 48 controls the charging condition of batteries and their charging Settings via the service key 1 are imple mented by ...

Page 56: ...amming maintained light switched maintained light or non maintained light Separate fuse protection for mains and battery operation two pole Fuses 1 on front of the modules easily accessible In case of one pole ground leakage during AC operation DC operation may continue without problems LED indications 2 for failure and operation EIN On for each circuit Log printer The printer can be mounted on th...

Page 57: ...End Programming 1 Progr control unit Programming 2 Progr charger Programming 3 Programming SKU Programming 4 Programming TLS Programming 5 Teaching curr values Address EGA 0 Off 00 OK Trail em light min 00 OK Manual reset No Yes No OK 1 Progr contr unit 1 1 Parameters Delete log book 00 Yes No OK 1 Progr contr unit return 1 Progr contr unit 1 2 Date time 1 Progr contr unit 1 3 Next func test 1 Pro...

Page 58: ...Press and hold the service pin 1 of the BCM for several seconds until the green LEDs flash alternately The control unit display is now controlled by the BCM Make sure that no charge fault exists beforehand as otherwise the ST 20 E activates an error display 2 The voltage U 2 now shown in the display of the ST 20 E control unit is the float charge voltage to be set The current displayed I 3 represe...

Page 59: ...ery Operation CEAG Sicherheitstechnik ZB 96 Version 0 21 Menu A G E S4 GND S2 S1 S3 UH Drucker Printer SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung ...

Page 60: ...5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung...

Page 61: ... ZB 96 Version 0 21 Menu A G E S4 GND S2 S1 S3 UH Drucker Printer SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU CG 2x3A Service Storung Failure Ein On Netz Mains 5AT Netz Mains 5AT Batt 5AT Batt 5AT Batt 5AT Batt 5AT U101 U202 SKU 1 2 1 2 Storung Failure Ein On 1 2 SKU CG 2x3A Servic...

Page 62: ...t switching variant can be reprogrammed from main tained to switched maintained light A total of 32 input channels can be assigned Example The circuit module 1 x 6 A SKU 1 x 6 A 1 on Slot 4 of subrack 2 shall be reprogram med from maintained to switched maintained light To enable the circuits to be switched via external switching functions in mains operating mode a circuit DLS module subrack 1 slo...

Page 63: ...ng item 3 Press the button to select the circuit that shall be programmed In this example it is circuit 1 of circuit module 1 x 6 A on slot 6 of subrack 2 see figure Enter No for switching variants non perman tent light permanent light timer 1 and timer 2 and press OK to confirm Use the plus button to select the input channel via which the circuit is to be selectively swit ched to safety lighting ...

Page 64: ...e assigned consecutively Example The first module is a DLS The second module is a TLS Taking this example inputs 1 through 8 would be assigned to the DLS module The 8 input channels of the TLS module would then be assigned to inputs 9 through 16 Enter No for switching variants non permantent light permanent light ti mer 1 timer 2 DLS input 1 and DLS input 2 and press OK to confirm Use the plus but...

Page 65: ...et programmed 23 Programming Staircase Lighting Cut in Times Programming the System H M S T M J U 242 2 V I 5 2 A Operation Mains 222 3 V Programming 1 Progr contr unit Programming 2 Progr charger Programming 3 Programming SKU Programming 4 Programming TLS Programming 5 Teach curr values Programming End TLS DLS Input 01 TLS Time 01Min TLS Time OK ...

Page 66: ...e mains emergency light function of the central battery system 24 Troubleshooting Overview Chart Service H M S T M J U 242 2 V I 5 2 A Operation Mains 222 3 V Main menu 1 Testing blocking Main menu End 1 Testing blocking 1 1 Start FT 1 Testing blocking 1 2 Start BT 1 Testing blocking 1 3 Block unit 1 Testing blocking back 2 Cancel messages 2 1 Manual reset 2 Cancel messages 2 2 Flat battery prot 2...

Page 67: ...ction of the central battery system is blocked when this function is enabled If blocking of the central battery system is to be abandoned this function must be cancelled via the menu in the same manner Service 25 Starting Function Duration Test and Blocking the System Main menu 1 Testing blocking Main menu 2 Cancel messages H M S T M J U 242 2 V I 5 2 A Operation Mains 222 3 V Main menu 3 Fault in...

Page 68: ...point faults failure more precisely the current values of each individual circuit can be called up In this manner it can be seen whe ther for instance double coding or inadmissib ly high current values due to defect electronic ballasts are the cause of the failure In this example the input channel 01 is assi gned Using the buttons the input channels 09 18 and 19 32 can be selected Main menu End Ma...

Page 69: ... the message free appears on the display and the LED of the built in module must flash red Disconnect the system from the supply Remove the module Cut in the voltage supply Press menu button Item 1 on the control unit for 5 sec Use arrow button to select programming item 1 Following this call submenu 1 5 or 1 6 27 Replacing Modules Service 1 1 Progr control unit 1 1 Parameters H M S T M J U 242 2 ...

Page 70: ...a duration test Before this message can be cancelled the mains failure or the duration test that has caused this message must be eliminated respectively aborted The message Isolation failure indicates that an inadmissibly high touch voltage exists between battery potential and earth Before this message can be cancelled the isolation failure that has caused this message must be remedied 28 Cancel F...

Page 71: ...en 31 32 open Contacts 11 12 21 22 31 32 Signalling status Collective Operational Battery fault readiness operation Operating status Mains operation 0 X 0 Mains failure S3 S4 0 X 0 Charging failure X X 0 Circuit failure X X 0 Luminaire failure X X 0 Sum failure X X 0 Deep discharge protection X 0 0 ISO failure 0 X 0 Function test 0 0 X Duration test 0 0 X X closed 0 open Note Observe national rule...

Page 72: ...Mounting and Operating Manual Central Battery System EURO ZB 1 72 CEAG Notlichtsysteme GmbH 30 Luminaire Position Plans ...

Page 73: ...Mounting and Operating Manual Central Battery System EURO ZB 1 73 CEAG Notlichtsysteme GmbH 30 Luminaire Position Plans ...

Page 74: ...Mounting and Operating Manual Central Battery System EURO ZB 1 74 CEAG Notlichtsysteme GmbH 31 Customer Service Requests ...

Page 75: ...Mounting and Operating Manual Central Battery System EURO ZB 1 75 CEAG Notlichtsysteme GmbH ...

Page 76: ...300 80 001 416_E XXX 01 13 XXX ...

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