Condec UPS3000 Installation, Operation & Maintenance Manual Download

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Summary of Contents for UPS3000

Page 1: ...63253 UPS3000 UPS3110 UPS3210 Portable Rack mountable Pneumatic Pressure Standards CONDEC Sales Phone No 888 295 8475 CONDEC Web Site WWW 4CONDEC COM Operation Maintenance Manual...

Page 2: ...2 UPS3000 UPS3110 UPS3210 Operation and Maintenance Manual...

Page 3: ...Configuration 16 2 11 3 DATA FORMAT TABLE 17 2 11 4 SERIAL OUTPUT CONFIGURATION TABLE 18 3 0 Calibration and Adjustment Procedure 19 3 1 Pneumatic Calibration Set Up 19 3 2 Instrument Calibration Set...

Page 4: ...41 4 2 21 AC Fuse PN 58076 Removal and Installation 41 4 2 22 AC Power EMI Line Filter PN 58870 Removal and Installation 42 4 2 23 Power Switch Cable PN 55351 Removal and Installation Battery Units 4...

Page 5: ...se is supplied for the customer Standard front panel buttons and switches provide selection of the desired pressure range push button zeroing and the unique internal self check feature This manual has...

Page 6: ...nd UPS3210 any gas or fluid compatible with 17 4 PH stainless steel alloy UPS3110 only gas compatible with 17 4 PH stainless steel alloy Simple Operation All controls and indicators are accessible fro...

Page 7: ...e being tested With respect to calibration the instruments have been designed and programmed to be very user friendly in that they provide the operator with various prompting symbols and legends durin...

Page 8: ...form a push to ZERO while the pressure data is in motion the instrument will not go to ZERO NOTE The four or five if options have been installed push button switches located across the lower face of t...

Page 9: ...Operation 5 Figure 2 1 UPS3000 Desktop Panel mountable Pressure Indicator Display Keyboard Functions Figure 2 2 UPS3110 Rack mountable Front Pressure Calibrator Panel Functions...

Page 10: ...he highest pressure range of the indicator may cause calibration errors or even permanent damage to the pressure transducer 3 The unit s identification plate 15 4 Optional if required items Connector...

Page 11: ...ector for the Freeze Mode Cable NOTE For further information see Options Replacement Kits on page 54 Figure 2 5 UPS3110 Rack mountable Pressure Calibrator Rear View UPS3210 Rack mountable Series See F...

Page 12: ...and configured to the requirements specified by the customer purchase order However there are several functions or operational features that may be selected or altered by the operator during usage The...

Page 13: ...nt panel ABS GAGE push button switch will be programmed to inactive and covered with a blank overlay When the PEAK HOLD Option or MAX MIN option is supplied switching from Absolute to Gauge mode via t...

Page 14: ...tual pressure input is maintained at zero If the input pressure changes by more than one half a least significant display digit between two consecutive display update cycles the hold feature is automa...

Page 15: ...e 54 The small five pin connector pins A B which in turn are connected to the main CPU board via terminal block TB2 7 Pin A and TB2 8 Gnd Ret Pin B The current through these wires is approximately 0 5...

Page 16: ...e record the settings of rocker switches S1 and S3 These settings must be changed in order to program the new conversion configuration 3 Close the following rocker switches S1 position 3 and S3 positi...

Page 17: ...ng the unit in GAGE mode go to Section 2 7 1 or if operating the unit in ABS mode go to Section 2 7 2 Application of pressures greater than 1 5 times the highest pressure range of the indicator may ca...

Page 18: ...by momentarily depressing the ABS GAGE 2 switch The applicable ABS or GAGE light bar 4 will be lit to provide mode of operation 9 To select the desired measurement display units depress CONV 3 switch...

Page 19: ...tes or until the digital display reading reaches equilibrium near Zero psia Press the ZERO push button switch 1 to establish a zero reference on the display 4 With the vacuum pump still running close...

Page 20: ...are two modes of operation Continuous or Demand Continuous Mode Model is continuously sending data Demand Mode Must be done from the front panel of the UPS3000 UPS3110 UPS3210 using a button The butto...

Page 21: ...eld down the XXX on the display see step 10 becomes 377 Release switch S2 12 Return switch S1 to the original settings which had been recorded earlier in step 5 Open switches on switch S3 to resume no...

Page 22: ...D M S1 Settings Serial Output Data Format 1 2 3 4 0 0 0 0 0 Format 1 Demand 1 1 0 0 0 Format 2 Demand 2 0 1 0 0 Format 1 Continuous 3 1 1 0 0 Format 2 Continuous Table 2 8 M Serial Output Configuratio...

Page 23: ...e NOTE The CONDEC Repair Lab is equipped to do calibrations on CONDEC calibrators and pressure standards Calibrations include a certification and are traceable to N I S T see UPS3000 UPS3110 UPS3210 R...

Page 24: ...the various data formats employed The front panel button switch under the middle of the display becomes a sequential STEPPER key used to select the various programming functions Zero Span Linearity Hy...

Page 25: ...correction cannot be entered 3 4 Linearity and Hysteresis Calibration The unit can be placed in LINEARIZATION HYSTERESIS mode by pressing the STEPPER push button under the middle of the display as sho...

Page 26: ...mentarily indicate the correction value in percent and the memory location at which it is stored 3 If 100 0 05 is not obtained repeat the Zero Span calibration sequence STEP NO INPUT PRESSURE OF RANGE...

Page 27: ...l Data Recall display condition as shown in Figure 3 2 2 Open the instrument and depress the DATA ENTER switch S2 located approximately in the middle of the circuit board NOTE See Case Removal and Ins...

Page 28: ...UPS3000 UPS3210 6 Input a pressure into the UPS3000 UPS3210 until the display reads the value of the Positive Delta Pressure 0 15 PSI as in this example 7 Depress the ENTER push button on the UPS3000...

Page 29: ...cuum until the UPS3000 UPS3210 display reads the value of the Negative Delta Pressure 0 05 PSI as in this example 7 Depress the ENTER push button on the UPS3110 The display reads zero Without touching...

Page 30: ...switched in the high range depress the ZERO push button on the front panel Verify that the display reads 0 00 Upon release of the push button the display will be as shown in Figure 3 5 on page 23 9 D...

Page 31: ...f the push button the display will be as shown in Figure 3 5 on page 23 9 Depress the ENTER push button The display will respond with until the button is released 10 Pressing the STEPPER push button b...

Page 32: ...rews to slide front panel chassis away from case 3 If all power and pressure connections have been removed Gently slide panel chassis out until back edge of panel chassis touches lip on front of case...

Page 33: ...wdriver 11 32 Wrench or nutdriver 061 Hex wrench Adjusting screwdriver small flat blade 11 32 Open end wrench thin 7 16 Open end wrench 1 Vent any remaining gas from the system to atmosphere 2 Remove...

Page 34: ...ve the needle housing assembly 10 1 6 To disassemble the isolation valve first remove the valve needle 18 by turning the gear clockwise 7 Loosen and remove the valve housings 19 using the isolation va...

Page 35: ...ng 12 using the same socket PN 68509 Remove the shaft 14 Remove the mylar bearing washers 41 or 42 from both sides of the shaft flange ORION 3A Loosen and remove the end bushing 12 using the isolation...

Page 36: ...anifold and tighten until snug ORION 3A Also install backup washer 38 on the end cap shaft assembly 4 2 6 ORION Manifold Valve Seat Installation ORION 2C Refer to ORION 2C Valve Assembly Parts List on...

Page 37: ...h Phillips screwdriver Hex wrench 061 Snoop liquid leak gas detector PN 64781 11 32 Open end wrench thin 1 If not already done remove the panel knobs from the INPUT pressure VERNIER and VENT valves us...

Page 38: ...essure then close the VENT Valve 12 9 Slowly open the Input Valve by turning the Knob Insert 4 counter clockwise until you notice the displayed pressure increase Then turn the Knob Insert slightly clo...

Page 39: ...l Open the VENT Valve 12 to atmosphere rotate counter clockwise to release line pressure then close the VENT Valve 12 10 Slowly open the INPUT Valve by turning the Knob Insert 4 counter clockwise unti...

Page 40: ...Limit Control Standard Pneumatic Regulator Installation Tools required Phillips screwdriver 7 16 Open end wrench 9 16 Open end wrench A R 1 4 wide Teflon tape PN s 60575 A R 1 2 wide Teflon tape PN s...

Page 41: ...wrench 9 16 Open end wrench 1 2 Socket Socket wrench A R 1 4 wide Teflon tape PN s 60575 A R 1 2 wide Teflon tape PN s 60911 Snoop liquid leak gas detector PN 64781 NOTE See Figure 4 1 on page 49 Cal...

Page 42: ...ribed in Section 4 2 1 on page 28 and carefully place on a bench top 2 Disconnect the tubing section that connects to the gauge fitting 3 Loosen the two thumb nuts that hold the gauge mounting U clamp...

Page 43: ...pply fluorinated Krytox grease to the outside surface between sealing lip and end of mating quick disconnect fitting Vent unit line pressure to atmosphere Plug quick connect fitting into applicable te...

Page 44: ...on page 28 4 2 19 Test Port Filter PN 54188 Removal and Installation 15 50 and 100 Full Scale PSI Models UPS3110 DA UPS3110 DB UPS3110 EA UPS3110 EB and UPS3110 JA only The port filter is a sintered e...

Page 45: ...d remove the tubing end nut from the reducing tube fitting PN 59830 NOTE Use PN 54047 for reducing tube fitting field replacement 3 Loosen and remove the reducing tube fitting and filter PN 54188 from...

Page 46: ...quired Phillips screwdriver Flat blade screwdriver small 1 Disconnect the power cord from the power source and line filter Remove front panel from its enclosure as described in Section 4 2 1 on page 2...

Page 47: ...nch 3 Loosen and remove the mounting nut from the panel front 4 Unplug connector from J1 on CPU board noting orientation 5 To install select switch cable reverse the order of steps 1 through 4 4 2 26...

Page 48: ...and Black wire from 3 Connect the leads of a DC voltmeter to the battery wires 4 With the unit s power cord connected to a power source but the power switch OFF adjust the potentiometer R3 on the pow...

Page 49: ...1562 0000 0012 Hole Diameter 14 23 59383 Setscrew 6 32NCx1 8 SST 4 24 58342 Screw Cap Hex Socket Head 2 56UNC 3A 6 25 59322 Setscrew 6 32NCx1 4 SST 6 26 59326 Setscrew 2 56NCx1 8 alloy steel 4 27 5555...

Page 50: ...46 UPS3000 UPS3110 UPS3210 Operation and Maintenance Manual...

Page 51: ...2X B A C D X 2 1 2 THESE COMPONENTS TO BE INST ALLEDAT LOCA TIONS A D THESE COMPONENTS TO BE INST ALLEDAT LOCA TIONS A D THESE COMPONENTS TO BE INST ALLEDAT LOCA TIONS A D THESE COMPONENTS TO BE INST...

Page 52: ...Needle 2 20 56784 Locknut 9 16 18UNF 3A SST 1 21 58464 Setscrew 12 24NCx1 4 SST 14 22 58308 Ball Tungsten Carbide 14 23 59383 Setscrew 6 32NCx1 8 SST 4 24 58342 Screw Cap Hex Socket Head 2 56UNC 3A 6...

Page 53: ...48 UPS3000 UPS3110 UPS3210 Operation and Maintenance Manual...

Page 54: ...39 40 22 14X 1 2 NOTES LIGHTLY COAT THE FOLLOWING WITH LUBRICANT PN 55593 O RINGS ITEMS 27 28 29 32 40 THREADS ON VALVE NEEDLES ITEMS 11 18 1 2 FOR REFERENCE ONLY O RING ITEM 27 239 ID O RING ITEM 28...

Page 55: ...rsal Pressure Standard Instrument Assembly 7 59627 Rack Mount Universal Pressure Standard Instrument Assembly 2 54254 CPU and Power Supply Assembly 2 67652 CPU and Power Supply Schematic 2 59037 CPU a...

Page 56: ...UFN JT EFmOFE BT GPMMPXT 614 614 614 108 3 3 26 3 54 0 7 55 3 01 3 5 0 7 0 7 55 3 01 3 5 0 7 3 14 0 0 40 65 0 03 40 65 48 5 4 5 WBJMBCMF JO HBHF POMZ PS BCTPMVUF POMZ WBJMBCMF JO HBHF POMZ 614 BWBJMBC...

Page 57: ...ding units manufactured prior to 1994 A Kpa PSI x 6 89476 B mm Hg PSI x 51 7149 C Bar PSI x 0 0689476 D in Hg 0 C PSI x 2 036 E mBar PSI x 68 9476 F cm H2O PSI x 70 308 G Kg cm2 PSI x 0 070308 H in H2...

Page 58: ...onversion Ranges HI MED LO Resolution HI MED LO PSI 5000 2500 0 1000 0 1 0 5 0 2 Kpa 34475 17236 6895 5 2 1 Bar 344 75 172 36 68 95 0 05 0 02 0 01 in Hg 10180 5090 2036 0 2 1 0 5 Kg cm2 351 55 175 78...

Page 59: ...5 3447 5 1379 0 1 0 5 0 2 cm H2O 7031 3515 5 1406 2 1 0 5 0 2 Kg cm2 7 031 3 5155 1 4062 0 001 0 0005 0 0002 in H2O 2771 0 1385 6 554 2 0 5 0 2 0 1 Conversion Ranges HI MED LO Resolution HI MED LO PSI...

Page 60: ...eze will freeze the 6 digit numeric and LED bar displays in whatever mode it is in i e Normal Max or Min mode During the freeze the Front Panel Keys are inactive Inputs are a 5 VDC logic level Sinking...

Page 61: ...Option on page 12 for applicable method to change to required conversion The Min and Max mode is designed to capture and store the highest and the lowest pressure readings These values may be recalled...

Page 62: ...l the output voltage is 0 VDC Now apply full scale pressure for that range and adjust R4 until the output voltage is 10 VDC 7 5 Analog Output Option 4 mA DC to 20 mA DC NOTE Recommended factory instal...

Page 63: ...t Data Xmit Pin E Return Gnd 7 7 Replacement Kits There are numerous replacement part numbers mentioned throughout manual that can be ordered UPS3000 Panel Mount Kit PN 19297 Can be mounted through pa...

Page 64: ...5 NOTE A small coating of Fluorinated Krytox grease PN 55593 should be applied to both sides of O ring prior to installation Pressure Trap for UPS3110 5000 psi and above Data Sheet 58596 PN 58478 500...

Page 65: ...inless steel O ring Material Fluorocarbon Viton standard Relief Valve Type Adjustable atmospheric bleed Setting Adjustable to 10 above highest calibrated pressure Material 300 series Stainless Steel U...

Page 66: ...tput Serial output 20 mA loop ASCII code format with start stop parity bits 1200 baud rate standard Optional Data Output RS 232 Simplex Mounting Styles UPS 3000 Either free standing bench top with rub...

Page 67: ...here is a problem with a particular part send in that part with the unit If a unit is found to be defective it may be returned to our repair facility at the following address CONDEC 3 SIMM LANE DOOR D...

Page 68: ...clude a certification and are traceable to N I S T CONDEC 3 SIMM LANE DOOR D UNIT 2A NEWTOWN CT 06470 ATTN PRESSURE PRODUCTS REPAIR LAB TEL 888 295 8475 FAX 203 364 1556 or 715 234 6967 WEB SITE www 4...

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