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7

Fault message

Description of malfunction

Trouble shooting

FTF: Fill timeout

The fill valve has been activated for an

extended period of time without reaching 

float level 1. The unit cannot operate with-

out accurate float level reading.

Unit unsafe to operate. Recover the prob-

lem before restarting unit.

1.  Make sure that drain pump, auxiliary 

drain valve or manual drain switch are 

not activated.

.  Make sure that the water supply line is 

open and the water supply meets the 

requirements (10 L/min ; -8bar).

.  Check fill valve using the diagnostic 

output test.

4.  Check wiring to float board and fill 

valve.

DCF: Drain check

Drain pump is activated for extended period 

of time without changing float level. Unit 

needs to drain for optimal performance.

1.  Back  pressure  from  drain  lines  can 

slow draining of unit.

.  Drain pump may be obstructed. Clean 

drain pump.

.  Make  sure  that  float  level  sensor  is 

connected  and  that  levels  change 

during filling.

4.  Check that drain pump is powered.

FCF: Fill check

Fill  valve  is  activated  with  water  level 

between 1 to 5 for an extended period of 

time without increasing a float level. The 

unit cannot operate without accurate float 

level reading.

1.  Make sure water supply line is con-

nected and shutoff valve is open.

.  Fill valve blocked or fill valve not con-

nected to power supply.

.  Make sure float level sensor is con-

nected and levels change during drain-

ing.

FIF: Fill inconsistent

On startup the unit registers that the float 

levels do not increase logically from level 1 

to level 5. The unit cannot operate without 

accurate float level reading.

1.  Units float level sensor is malfunction-

ing. Check all connections.

.  Check if floats are blocked. 

FLF: Float level

More than one float level is registering at 

the same time. The unit cannot operate 

without accurate float level reading.

1.  Make sure water supply line is con-

nected and shutoff valve is open.

.  Fill valve blocked or fill valve not con-

nected to power supply.

.  Make sure float level sensor is operat-

ing correctly.

KWF: KW timeout

Keep warm function is activated but tank 

temperature has not increased within the 

specified time. Unit cannot operate in this 

condition.

1.  Check temperature of the tank (hot or 

cold).

.  If hot, examine electrical connection 

to temperature sensor.

.  Make sure that at least one burner is 

active and not all burners were deac-

tivated by mistake.

OTF: Over Temperature

The exhaust temperature or the tank

safety  sensor  has  exceeded  the  safety 

limits. Unit cannot operate in such condi-

tion.

1.  Check  float  level  sensor  (float  level 

sensor of the unit is malfunctioning, a 

level is indicated, although no water is 

in the tank).

.  Check/clean the water tank (too much 

lime deposits in the water tank prevent 

the heat exchange, thus an accumu-

lation of heat in the heat exchanger 

result).

.  Make sure exhaust line open and  free 

of obstructions.

4.  Check connections to driver board of 

unit.

Summary of Contents for Control GS OC-C Series

Page 1: ...operating instructions 1119124 EN 1005 Control Condair GS GS OC C series Gasfired steam humidifier...

Page 2: ......

Page 3: ...g the limit range in rh for the supply air limitation 19 4 1 3 11 6 Setting the damping time for the limit signal in seconds 20 4 1 3 11 7 Switching on and off the humidity alert function 20 4 1 3 11...

Page 4: ...yright Act Passing on and reproduc tion of the manual or part thereof as well as exploitation and communication of the contents are prohibited without written permission by the manufacturer Violation...

Page 5: ...LED if the external safety chain ventilation interlock has triggered is open As soon as the safety chain is closed again the indica tion disappears yellow LED Maintenance Function The LED lights if th...

Page 6: ...display first page of the indication level Note The contents of the standard operating display depends on the ac tual operating status and on the configuration of the Condair GS Condair GS OC and can...

Page 7: ...al 0 10V Modbus Addr 1 Menu Condair GS 240 Power Limit 100 Sys Request 50 Out Burner 30kg hr Total Steam 120kg hr Menu Condair GS 240 Burners 6 Active 4 Lead Buner 1 Disabled Menu Condair GS 240 Servi...

Page 8: ...nfo page 2 Control Settings Menu Condair GS 240 Software 1 00LA00 Controlsign 0 10V Limitsignal 0 10V Modbus Addr 1 Software version 1 00 language version LA00 Set control signal range signal Y Set co...

Page 9: ...operation Set draining rate per hour in of the maximum steam capacity related to 100 steam production Actual status of full tank draining On Tank is fully drained an refilled after the set operation t...

Page 10: ...11 Actual status of the external safety circuit 12 Actual status of the temperature switch of the keep warm function 13 Actual status of the float check function 14 Actual status of the time proporti...

Page 11: ...key several times to quit the malfunction history list and to return to the standard operating display The warning or error messages generated by the last 20 malfunctions that occurred are saved in a...

Page 12: ...ry list and to return to the standard operating display Each time the maintencance message is reset an entry is automatically generated in the maintenace history list The last 20 entries are saved in...

Page 13: ...selected dialogue language Factory setting country specific Options divers languages Select Language in the unit settings menu then press the Set key Time 12 00 Contrast 3 Unit Steam kg hr User Setti...

Page 14: ...d regulation mode Factory setting External Options External external continuous controller 24VOn Off external On Off humidistat Int P Internal P controller Int PI Internal PI controller Esc Set Contro...

Page 15: ...1 3 2 Select Controlsign in the control settings menu then press the Set key In the upcoming modification dialogue select the desired control signal Factory setting 0 10V Options 0 5V 1 5V 0 10V 2 10...

Page 16: ...me Note This setting is available only if the short cycle delay Short CD function is activated see chapter 4 1 3 7 Select CD Time in the control settings menu then press the Set key In the upcoming mo...

Page 17: ...to Master or Extension see chapter 4 1 3 4 Select MultiModeOp in the control settings menu then press the Set key Then Select Full Out to set the upper output limit or select Zero Out to set the lower...

Page 18: ...odification dialogue set the desired proportional range in for the internal P PI controller Factory setting 15 Setting range 6 65 Esc Set Internal Settings P Band 15 Integr Time 5 Lim Setpoint 80 HumS...

Page 19: ...n press the Set key In the upcoming modification dialogue set the desired limit range value in rh for the supply air limitation Factory setting 15 rh Setting range 6 20 rh Esc Set Control Integral Tim...

Page 20: ...desired upper humidity alarm value for tirggering a humidity alert Factory setting 75 rH Options 20 95 rH Esc Set Limit Damping 5 s 5 s Internal Settings Limit Band 15 Lim Damp 5 RH Alerts On Lim Setp...

Page 21: ...ndividual settings and press the Set key to call up the modification dialogue for the selected setting Please refer to the following chapters for further information on the individual water management...

Page 22: ...setting 25 Setting range 1 50 4 1 5 3 Switching on and off full tank draining function If the full tank draining function is activated the tank is automatically drained after certain time see chapter...

Page 23: ...6 Setting the idle mode Select Idle Mode in the water management menu then press the Set key In the upcoming modification dialogue set the desired idle mode Factory setting Idle Drain Setting range Id...

Page 24: ...e drain rate Note Adjustments must only be made by factory trained personnel Select Drain Corr in the water management menu then press the Set key In the upcoming modification dialogue set the drain c...

Page 25: ...settings menu then press the Set key The list with the remote relay tests appears Press the and keys in order to select the de sired relay test and press the Set key to activate deactivate the corres...

Page 26: ...play contrast Factory setting 3 Setting range 0 weak 10 display turns black Esc Set Time 12 12 12 12 Settings Remote Test Set Date 01 10 08 Time 12 12 Water Mngm Set Unit Steam kg hr Contrast 3 Esc Se...

Page 27: ...key In the upcoming modification dialogue select the desired Modbus adress bit for the unit Factory setting 1 Setting range 1 247 4 2 2 Setting the parity Select Parity in the Modbus settings menu th...

Page 28: ...Disable in the Modbus settings menu then press the Set key In the upcoming modification dialogue you can switch On remote disabling activated or Off remote disabling activated the remote disabling fun...

Page 29: ...s the Set key In the upcoming modification dialogue set the desired maintenance interval time in hours Factory setting 500 h Options 100 3000 h User Settings Set ModBus Set Maintenance Set Esc Set Mai...

Page 30: ...water Upon completion of the fill cycle the tank is drained once again This removes any accumulated minerals and cools down the tank for maintenance Select TankPreClean in the maintenance settings me...

Page 31: ...to find the cause of a malfunction Therefore use the error history reset function carefully Select ErrorHistory in the maintenance settings menu then press the Set key The reset dialogue shows up in t...

Page 32: ...d or if the control can repair the malfunction the alarm message will automatically switch off If the cause of the malfunction does not disappear even after a longer period of time a fault message is...

Page 33: ...put test on blower RPM to verify that air proving switches remain closed during opera tion 5 If air proving switch does not close during operation it might need to be replaced AOW X Air Proving open T...

Page 34: ...in 3 8bar 3 Check fill valve using the diagnostic output test 4 Check wiring to float board and fill valve 5 Clean water assembly of the unit RHHW RH to high The measured relative humidity is higher t...

Page 35: ...ectionbetweenmasterand extension unit RDW Modbus disable The unit has been intentionally disabled through the Building Management Sys tem Corrective action by unit none The unit was intentionally disa...

Page 36: ...ving switch does not close during operation it might need to be replaced ACF X Airproving closed The corresponding air proving switch was closed while the blowers were inactive The unit will remain in...

Page 37: ...r is con nectedandlevelschangeduringdrain ing FIF Fill inconsistent On startup the unit registers that the float levelsdonotincreaselogicallyfromlevel1 to level 5 The unit cannot operate without accur...

Page 38: ...components may result Flash R W CPU can t write or read any data on the CPU Check if battery is low or CPU board is defective Clock R W CPU can t get any clock data Check if battery is low or CPU boar...

Page 39: ...Walter Meier Climate International Ltd 2009 Printed in Switzerland Technical modifications reserved...

Page 40: ...er Climate International Ltd Talstr 35 37 P O Box CH 8808 Pf ffikon Switzerland Phone 41 55 416 61 11 Fax 41 55 416 62 62 www waltermeier com international climate waltermeier com Solutions for Indoor...

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