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Operation

Starting Operation

Turn on the main disconnect and then turn the selector switch to bin number to be filled.

Turn power switch on.

The pump will start and will load material into the vacuum receiver until the bindicator in 
the receiver is satisfied.

The 4-way valve on the pump then reverses the air flow and blows the filter clean. This 
backflow of air also aids the discharge of material from the receiver.

After a timed discharge-blowback cycle, the 4-way valve again reverses and material is 
loaded in the receiver. This load - unload cycle is repeated until the high level bindicator 
in the bin is satisfied. At this time, the pump shuts off and the “bin full” light comes on.

At times, the bindicator in the vacuum receiver may not be satisfied because material 
never gets to it. This may be caused by several reasons: A plugged material line; broken 
material or vacuum line; the container (railcar, bin, etc.) from which material is being 
drawn runs empty. When this happens, the alarm timer lTM will time out and the alarm 
light comes on. If the optional alarm horn has been installed, it too will come on at this 
time. 

If the control switch is in the “shut down” position, the system ill shut down and it will be 
necessary to press the reset button to re-start it.

If the control switch is in the “continuous cycle” position, the system will continue to 
cycle until it is manually shut down. The alarm light and optional horn will come on and 
stay on until the system is shut down or the reset button is pressed.

The ·load timer in the control box should be set 15 to 20 seconds longer than it takes the 
material to reach the bindicator in the vacuum receiver. This will prevent frequent nui-
sance tripping of the alarm.

If desired, the bindicator in the vacuum receiver can be omitted. In order for the control to 
operate without the bindicator, it is necessary to do the following:

Connect jumper to terminals 9 and 13 in control box.

Remove relay 3CR (See wiring diagram).

Adjust the load timer for necessary. load time. 

Summary of Contents for VRU

Page 1: ...om Corporate Office 724 584 5500 l Instant Access 24 7 Parts and Service 800 458 1960 l Parts and Service 814 437 6861 U S E R G U I D E UGC062 1016 Non Reversing Bulk Pump Assembly Model VRU Vacuum R...

Page 2: ...Manual Number UGC062 1016 Serial Number s Model Number s DISCLAIMER Conair shall not be liable for errors contained in this User Guide or for incidental consequential damages in connection with the f...

Page 3: ...Bulk Pump Assembly 2 2 How It Works 2 2 3 1 I n s t a l l a t i o n Unpacking the Boxes 3 2 Control Installation 3 3 Installing the Non Reversing Bulk Pump Assembly 3 3 4 1 O p e r a t i o n Starting...

Page 4: ...ii I Table of Contents...

Page 5: ...E C T I O N 1 I ntro ducti o n Introduction I 1 1 Introduction Purpose of the User Guide 1 2 How the Guide is Organized 1 2 Your Responsibility as a User 1 2 ATTENTION Read This So No One Gets Hurt 1...

Page 6: ...ing Numbers indicate tasks or steps to be performed by the user A diamond indicates the equipment s response to an action performed by the user or a situation An open box marks items in a checklist A...

Page 7: ...may result in equipment damage or personal in jury This equipment should be installed adjusted and serviced by qualified technical personnel who are familiar with the construction operation and potent...

Page 8: ...1 4 I Introduction...

Page 9: ...2 S E C T I O N 2 D e scri pti o n Description I 2 1 Description What is the Non Reversing Bulk Pump Assembly 2 2 How It Works 2 2...

Page 10: ...3 at 100 ft 7000 11000 16000 at 500 ft 3000 5000 8000 Throughput with PET 53lb ft3 at 100 ft 9000 14000 20000 at 500 ft 4000 6000 9500 Material air line size 2 5 in OD 3 in OD 4 in OD Model VRU 10 VRU...

Page 11: ...3 S E C T I O N 3 I ns talla t ion Installation I 3 1 Installation Unpacking the Boxes 3 2 Control Installation 3 3 Installing the Non Reversing Bulk Pump Assembly 3 3...

Page 12: ...ning it If damage is evident file a claim immediately against the carrier as it is their responsibility to pay for any damage incurred during shipping Make sure to include a detailed report of the dam...

Page 13: ...p are installed under the feet This will help the pump from moving Run power wires from the starter output on the motor using appropriate wire sizes Com pliance with NEC and or local codes is the cust...

Page 14: ...3 4 I Installation...

Page 15: ...4 S E C T I O N 4 O per a t ion Operation I 4 1 Operation Starting Operation 4 2 Stopping Operation 4 3...

Page 16: ...in etc from which material is being drawn runs empty When this happens the alarm timer lTM will time out and the alarm light comes on If the optional alarm horn has been installed it too will come on...

Page 17: ...Operation I 4 3 4 O per a t ion Stopping Operation 1 Turn power switch to OFF 2 Allow system to cool...

Page 18: ...4 4 I Operation...

Page 19: ...5 S E C T I O N 5 M aint enanc e Maintenance I 5 1 Maintenance Preventative Maintenance Schedule 5 2...

Page 20: ...gs Every 500 hours of operation U U Grease the pump Use No 2 bearing grease or the equivalent Refer to manuals from the compo nent manufacturer for additional information and instructions Every 1500 h...

Page 21: ...6 S E C T I O N 6 Tr o u b le sh oo ting Troubleshooting I 6 1 Troubleshooting Before Beginning 6 2 A Few Words of Caution 6 2...

Page 22: ...and repairing specific components are found in these materials U U Check that you have manual for other equipment connected in the system Troubleshooting may require investigating other equipment atta...

Page 23: ...ly rate with a one day minimum plus expenses Before You Call If you do have a problem please complete the following checklist before calling Conair U U Make sure you have all model control type from t...

Page 24: ...tions Inspect the equipment and perform alterations or adjustments to satisfy performance claims Charges for such inspections and corrections will be waived unless failure to meet warranty is due to m...

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