Colorjet VerveLED VLR 2513 Installation And Troubleshoot Manual Download Page 1

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Summary of Contents for VerveLED VLR 2513

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Page 2: ...anyone else assistance The information provided in this document ensures its uniqueness and language quality For safe and proper use of the product please read this document carefully and follow all...

Page 3: ...l Requirements 8 Unloading the Machine 8 Unpacking the Machine 8 8 Input Power Checklist 9 9 Installation of Print Control Centre 10 Custom Software Settings 11 Enabling Administrator Mode 11 Verifyin...

Page 4: ...tenance 41 Ink Supply System Maintenance 42 Computer Maintenance 42 Using and Maintenance of Print Head 42 18 Troubleshooting 43 1 Printer Not Initializing 43 2 Print Control Centre Not Showing Ready...

Page 5: ...0 x 2280 x 1840 mm LxWxH 2 Site Preparation System Requirements The System Requirements are given as follow Table 1 Recommended System Requirements Requirements Specifications Operating System Windows...

Page 6: ...nts for printer installation are given as follow Magnifying lens Carry by Engineer Multimeter Carry by Engineer Wire Cutter Nose plier Screw driver set Allen key set Taper Gauge Spanner Environmental...

Page 7: ...regulation requirements for level II sites and installation by a corresponding qualification of the professional electrical contractor 4 Electric Requirements Before installing the printer the below...

Page 8: ...printing experience o Keep the consumables like media and inks ready in advance to avoid any delay in installation 6 Handling Precautions While handing the printer the below mentioned instructions sho...

Page 9: ...a perfect balance for lifting Step 2 Unload the machine from the container or lorry Step 3 Machine should be kept on leveled and cleaned surface or floor Now the machine gets unloaded Unpacking the Ma...

Page 10: ...ad the machine before ensuring that the place where the machine is landed is even or level Precautions Don t lift from the extreme ends of the machine Don t tilt the machine Don t drop the machine Don...

Page 11: ...ive Step 2 Navigate the Setup file path to start the installation process as shown below Fig 3 Navigating the Setup File Path Step 3 Double click on the Setup icon Refer to Fig 3 The installation proc...

Page 12: ...Now the print control center gets installed Custom Software Settings Enabling Administrator Mode Please remember that software must be run as an administrator Follow these steps to run the software a...

Page 13: ...as an administrator check box as shown below Fig 7 Displaying the Properties Dialog Box Step 5 Click the Apply button then OK Now the Print Control Center Software runs as an administrator Verifying S...

Page 14: ...g print head configuration service engineer has to provide the password in the user login screen Follow these steps to configure print head Step 1 Select the desired option as per ink from the Print H...

Page 15: ...shown below Fig 10 Setting the Print Size In the above image user can print a particular region in the selected image simply by selecting the Region check box Refer to Fig 10 and then specify the widt...

Page 16: ...hite color is printed where CMYK color is not present in the selected image RIP Color White color is printed as per the RIP file After selecting the desired above mentioned option for white color sele...

Page 17: ...of CMYK color in the selected image After selecting the desired option for varnish color select the varnish thickness and curing in the Varn Thick and Varn Curing list boxes available on the Propertie...

Page 18: ...layer select the desire option from the available list For example if the layer mode C W V is selected This means the first layer of Color CMYK is printed then White and Varnish is printed in the las...

Page 19: ...ons Step 2 Check Ink Level Step 3 Check Waste Ink Bottle Step 4 Release the Emergency button if pressed Step 5 Check water level in the Chiller Unit and fill it if required Step 6 Switch ON the Chille...

Page 20: ...nce is Y Axis X Axis Again Z Axis Step 9 Switch ON the Print Bed vacuum by pressing the Bed Vacuum button available on the front left side of the machine as shown below Note a Carriage path must be ob...

Page 21: ...fter Back Zero button on the Carriage Lifter tab under the Maintenance menu Refer to Fig 18 Step 13 Bring down the carriage by pressing the Lifter Move to Print Height button Refer to Fig 18 Step 14 R...

Page 22: ...r of the printer to find out main tanks Step 2 Fill recommended ink in main ink tank as per the color sticker as per the requirement as shown below 19 Displaying the Main Ink Tanks Note Main tanks are...

Page 23: ...Ink gets filled in the Sub tanks shown below Fig 21 The Sub Ink Tanks with Heaters The sub ink tanks are equipped with Heaters and float sensors to maintain the temperature of inks and indicate if in...

Page 24: ...inting quality Note Don t apply much pressure on Print Head while handling it Follow these steps to install the Print Head Step 1 Switch OFF the software and then printer Step 2 Make sure that sub tan...

Page 25: ...each color as shown below Fig 23 Mounting Head I O Board Step 5 Remove the head cover Step 6 Fix the Ink Inlet pipes as per the length required and disk filters as shown below Step 7 Mount the print...

Page 26: ...r to the Head I O Board Refer to Fig 24 Step 11 Connect one end of the head cable to the Head I O board and another to the Head board in the given slot While connecting Head Cable to Head Board please...

Page 27: ...umber 3 on the Head Board Similarly Cyan and Black color cable is in the slot number 5 The Head Board from the front side of the printer is shown as below Fig 26 Displaying the Head Board Note Head ca...

Page 28: ...wn in the image below 2 This is perfect and ideal condition 3 Ink drop easily from the head Increase the negative pressure for eg If 4 0 make it 4 1 4 Ink drops disappear sucked up by the head Reduce...

Page 29: ...re value Similarly the second meter is placed on the carriage which helps in setting and displaying the maximum negative value set If a particular pressure value is set eg 3 0 the negative pressure pu...

Page 30: ...9 Verve LED Negative Pressure Settings Fig 29 Displaying the Negative Pressure Settings The Negative Pressure Control Board is shown in the image below Fig 30 Displaying the Negative Pressure Control...

Page 31: ...s 0 1 then max value should be at least 0 15 Step 2 Click on the MOV to change the number you need change Note The flush number means current adjust one Step 3 Use the ADD button to adjust the numbers...

Page 32: ...of the machine as shown below Fig 31 Turning ON the Bed Vacuum Button Step 3 Switch ON the required vacuum chambers by moving the Vacuum Chamber knob as shown below Fig 32 Switch ON the Vacuum Chamber...

Page 33: ...k on the Status option under the Operation tab as shown in the image below Fig 34 Checking the Status of Head Nozzles The Media Thickness dialog box appears on the screen where user needs to set the m...

Page 34: ...e Test Result is shown in the image below Fig 36 Displaying the Test Result Note In case of soft media user needs to manually feed the value of media thickness print head to media height and lifter he...

Page 35: ...are perfectly aligned Note Magnifying lens and torch is must to observe carefully the alignment patterns Viewing through naked eye may not give you precise results and will affect the print quality T...

Page 36: ...g on the Print button the Test Result appears on the screen as shown below Fig 40 Displaying the Mechanical Check Observe the above printed pattern for Vertical alignment of color to color generally b...

Page 37: ...bration Screen Step 2 Pass Step Calibration Click on the Print button Refer to Fig 41 and check the matching value if the marked values don t match consider in between those values in the decimal e g...

Page 38: ...ult When a color is aligned with the reference head cyan then in the test print this would be evident by perfectly aligned vertical nozzle lines In case of vertically misaligned Print Head its nozzle...

Page 39: ...the Calibration Wizard by pressing the Close button Color Offset To check Color Offset click on the Maintenance tab and select the Calibration tab After this select the Speed and Direction for which...

Page 40: ...d for each color Mostly same values have to be entered in PH1 R and PH1 L Repeat the same for Right to Left The Color Offset Calibration for Cyan is shown in the image below Fig 47 Displaying the Colo...

Page 41: ...months the ink system should be thoroughly cleaned in order to keep good printing quality Equipment Cleaning Follow the below given instruction during the equipment cleaning process Avoid splashing l...

Page 42: ...il to all the parts of the machine and the lubrication oil should with adhesion force between 30cst to 150cst Carefully install the print heads In case print heads are not properly installed then it m...

Page 43: ...ing and Maintenance of Print Head Print head is a key component of the printer must use and maintain it correctly so that can guarantee good printing effect and print head life Pay attention to potent...

Page 44: ...e display screen Check the power connection and replace it if faulty 5 Main Board Factory settings are disturbed Fault in Main Board Correct the factory settings Replace the Main Board if faulty 6 Hea...

Page 45: ...nk pipes Ink pipes are having cuts Replace the ink pipes if faulty 4 Ink Drop Formation Problematic Parts Reasons Correction Steps 1 Negative Pressure Negative Pressure is not working Set the paramete...

Page 46: ...ully read the error and resolve it 7 Print Margin Is Shifting Or Junk Printing Problematic Parts Reasons Correction Steps 1 Encoder Scale Encoder Scale is having ink stains Clean the Encoder Scale 2 E...

Page 47: ...ings UV Lamp settings are incorrect Correct the UV Lamp settings UV Lamp Control Board UV Lamp Control Board is faulty Check and replace the UV Lamp Control Board UV Lamp UV Lamp is faulty or aged Che...

Page 48: ...the Run button 13 Print not drying Problematic Parts Reasons Correction Steps 1 UV Lamp Settings UV Lamp settings are incorrect Correct the UV Lamp settings 2 Lamp Intensity UV Lamp Intensity level i...

Page 49: ...Page 48 Verve LED...

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Colorjet VerveLED VLR 2513, Installation And Troubleshoot Manual

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