Club Car V-GLIDE, Maintenance Service Supplement

Page: 75 / 112

MOTOR Motor Installation
2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement Page 15-11
15
CAUTION
• If the motor is being assembled with the armature standing on end as the commutator is
positioned, make sure the brushes are held back. Do not allow the brushes to support the
weight of the stator shell. The brushes can be easily damaged by this weight.
3. Install end shield onto the stator shell.
3.1. Attach the end shield (10) to bearing retainer (16) by aligning the two holes in the bearing retainer
with the two mating holes in end shield and installing the screws (9) (Figure 15-10, Page 15-8).
Tighten the screws to 17 in-lb (1.9 N·m). See following NOTE.
NOTE: Use a long screw with the same thread specifications as the mounting screws to maintain hole
alignment while starting the first mounting screw (Figure 15-13, Page 15-11).
3.2. Align the match marks on the end shield and the stator shell, then install the four screws (8)
(Figure 15-10, Page 15-8). Tighten the screws to 90 in-lb (10 N·m).
4. Make sure the armature turns freely. If it does not turn freely, disassemble the motor to find the problem.
Make sure the bearing is properly seated in the end shield when assembling the motor.
MOTOR INSTALLATION
See General Warning, Section 10, Page 10-1.
1. Clean the transaxle input shaft.
1.1. Spray the input shaft thoroughly with CRC
®
Brakleen™ or equivalent brake cleaner degreaser.
1.2. Wipe input shaft with a clean cloth.
1.3. Inspect the grooves of the input shaft and remove any remaining debris.
1.4. Repeat steps 1.1 through 1.3 until input shaft is clean.
Figure 15-12 Brush Installation Figure 15-13 End Shield Installation
MOUNTING
BRACKET
S1
A1
S2
A2
RIGGING
TERMINAL
POST
BRUSH
HOLDER
SCREWS
STATOR
SHELL
BEARING
RETAINER
END SHIELD
MOUNTING
SCREW